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Problem after manifold install

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Old Nov 9, 2020 | 01:36 PM
  #1  
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Problem after manifold install

I recently replaced my lower intake manifold and install reconditioned Bosch fuel injectors 24# and four holes. I removed the valve covers and painted them. Everything back together per all specs. Truck was running like crap. I checked timing and it was ok. Then I watched the engine in the dark and saw a spark jumping from number four plug to a loose connection. I checked the plug for possible fouling and it was clean and gaped to specs. Since then I have a ticking rattle coming from the engine under low load. Nothing at idle and nothing at WOT. Can't hear anything at cruising speed.

I have tried various timing settings and the sound is still there when advanced or retarded. I have run all codes and have absolutely none. The truck did not make this sound before the replacement. To my untrained ear it sounds like a lifter. The manifold and injectors are the only thing changed. The manifold had been machined (so they say) and it looked it. The injectors are direct OEM replacement. Does anyone have a clue what I could check at this point? I realize a sound can not be reproduced in text or diagnosed but what I posted is the best I can do. Thanks for any ideas or help. Sandy
 
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Old Nov 9, 2020 | 05:11 PM
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try swapping the plug/plug wire and see if you have an intermittent plug /plug wire problem?
 
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Old Nov 9, 2020 | 05:27 PM
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Originally Posted by ZombieF150
try swapping the plug/plug wire and see if you have an intermittent plug /plug wire problem?
For sure I will try that. Will be Wednesday. It just doesn't make sense so everything is suspect. Thanks for the idea. Sandy
 
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Old Nov 9, 2020 | 05:46 PM
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If you can tell which side, try a long piece of rubber hose to ear, and check injectors, one could be loud open/close, dont forget wire routing

 
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Old Nov 9, 2020 | 05:54 PM
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Originally Posted by torq'ta 5 8
If you can tell which side, try a long piece of rubber hose to ear, and check injectors, one could be loud open/close, dont forget wire routing
Good idea on checking the injectors. I will do that. The plug diagram does not match my 460.
 
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Old Nov 9, 2020 | 06:18 PM
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#1 is just clocked different, maybe this one, rla2005 posted is better

 
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Old Nov 9, 2020 | 06:30 PM
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Originally Posted by torq'ta 5 8
#1 is just clocked different, maybe this one, rla2005 posted is better
Yes that's it. I think this one is for a distributor cap that already has number one marked on it.
 
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Old Nov 9, 2020 | 08:10 PM
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Originally Posted by sandymane
I recently replaced my lower intake manifold and install reconditioned Bosch fuel injectors 24# and four holes. I removed the valve covers and painted them. Everything back together per all specs. Truck was running like crap. I checked timing and it was ok. Then I watched the engine in the dark and saw a spark jumping from number four plug to a loose connection. I checked the plug for possible fouling and it was clean and gaped to specs. Since then I have a ticking rattle coming from the engine under low load. Nothing at idle and nothing at WOT. Can't hear anything at cruising speed.

I have tried various timing settings and the sound is still there when advanced or retarded. I have run all codes and have absolutely none. The truck did not make this sound before the replacement. To my untrained ear it sounds like a lifter. The manifold and injectors are the only thing changed. The manifold had been machined (so they say) and it looked it. The injectors are direct OEM replacement. Does anyone have a clue what I could check at this point? I realize a sound can not be reproduced in text or diagnosed but what I posted is the best I can do. Thanks for any ideas or help. Sandy
Also, make sure the wires are routed correctly. To avoid spark crossing over. Some ford engines are sensitive to this.
 
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Old Nov 9, 2020 | 08:23 PM
  #9  
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Originally Posted by kevinv10
Also, make sure the wires are routed correctly. To avoid spark crossing over. Some ford engines are sensitive to this.
Thanks .I know, #8 is one of those. I'll double check. Sandy
 
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Old Nov 11, 2020 | 12:58 PM
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I have tried all the good ideas above and no luck. Don't slam me but I did replace the distributor just because. It has been leaking oil for a while and I had replaced the o ring and put a new gasket on top. Still leaking, so I bought a NEW Spectra Premium today and put it on hoping to fix the leak and hopefully the noise it is making if it was a timing issue.. Leak has stopped but noise is there but seems to not be as pronounced now. But it is still there. I guess at this point, unless someone has a suggestion to try, I will just drive it till it does whatever it's going to do. I did try some premium gas also. Thanks for all the suggestions and ideas and I will let you know when/if it bites the dust. Sandy
 
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