2004 6.0 ac compressor
so I replaced my ac compressor today, what a pain in the ***. So my ac compressor came loaded with 3 oz oil and I added another 6. My question is I put the oil in both ports directly on the compressor. I realize now this was wrong, what are my options? Do I have to pull that beast out again and drain or am I ok? If I have to drain can I do it while the compressor is still installed? Hoping for the later as it’s only a few bolts but wow they are tough, time consuming and painful. Thanks in advance
One option would be to do a flush of other components that equal to the amount you added.
You will find in the adding oil PDF how they recomend that you add oil to the system.
Ford has a list of what each of the system components and how much oil you add when you replace or flush them.
I think I have the list for your year.
Okay I thought I had the 2004 data handy and I don't
I do have the 2003 and 2005 that you can look at. The first PDF will be for the 2003 model year.
The second PDF will be for the 2005 model year. I added 2005 to the file name to make it easy for you to tell.
I do have the PDFs on a disk I can get at this weekend if you want to wait.
Also did you replace the orifice tube and the receiver/drier? If you did a compressor then you should also be doing
those two items also. If you had a failed compressor then you really should do that and do a flush of all the rest of the system.
Here is a note I found in the PDFs :
Install a new suction accumulator (if equipped) or receiver/drier (if equipped) in any vehicle being serviced for an internal A/C compressor or desiccant failure.
So if either of these two things did not happen then you don't have to replace the receiver/drier.
I would leave it for it to settle in, maybe a day or two.
Also, do not expose it to air (moisture for too long) , that is bad.
There are oil everywhere in that system. Including input, output ports, so you are concerned about the amount in the out port.
But that is my opinion. People put a refrigerator sideways, and they are told to leave it stand up for a day. That is if gravity can do its job.
For this truck, I don't know if the path would clear itself.
If you can engage the clutch and rotate by hand in the correct direction, it may work also. Basically prevent the liquid to break the pump.
Think again, oil will circulate back to the input. So will it choke anywhere along the path, or will it prevent evacuation (you have access to a vac pump, do you?).
I would evac many times, leave hours in between.
What is the battery voltage? Do you have monitors? If so, what is HPOP psi?
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That sensor you are asking about is the ICP sensor (Injection Control Pressure Sensor).
You can damage your Fuel Injection Control Module (FICM) if you continually try starting with low system voltage.
But I am no expert.
https://cimg5.ibsrv.net/gimg/www.for...2df9be790b.png
Also might be worse if you didn't put a slight load on them after the charging to get rid of the "surface charge".
So it started 3 weeks ago ac went hot. Compressor not engaging, jumped the low ac switch. Can’t start truck. Jump truck next day, long charge time but starts. Run 30 minutes. Stop. Work next day no problem. Go to leave work, read won’t start. Charge off a friend 30 minutes no start. I did try to turn it over too many times. Leave with a friend. Next day 2 new batteries, no start. ****! Tow home, ac compressor fried! Change, massive bitch. 3 bolts no space 8 hours, done. New serpentine belt, orafus, dryer. Didn’t charge because want to take in for flush but ac off so....ok. Put all back together, no start. Batteries at 13.5 v, no start. Lots of crank but that’s all. Throwing glow plug 8 circuit code, but that wasn’t there when this all started. Keep in Mind it was fine until I jumped the low pressure ac switch. All relays and fuses good, checked with battery and ohm meter. Did to much cranking fry something? Did something short out with the jump? If so where should I look? I’m not a mechanic, have no experience tracing stuff like this any help would be appreciated greatly.









