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Weird A/C problem

Old Aug 25, 2020 | 11:14 AM
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Weird A/C problem

Hi all,

2002 V10-4WD Excursion. Around town the A/C seems to be fine. When I hit the highway it's fine until I exceed around 60 mph. Once it gets over 60 mph the airflow moves to defrost only. The weirdness occurs if I get within approximately 50 yards of (or overtake and pass) another vehicle. As I get close to, or pass, the other vehicle the vent function returns to normal briefly. After I pass and am in the "open" again the airflow goes back to defrost only.

I've looked through posts here and also searched You Tube for answers but nothing seems to match my conditions. Maybe it's the result of multiple component failures? Suggestions?

Thanks for any assistance!
 
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Old Aug 25, 2020 | 11:17 AM
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You have a vacuum leak. Try bypassing the 4wd vacuum switch near the battery and see if that is any better.
 
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Old Aug 26, 2020 | 10:04 PM
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Originally Posted by Dweber85rc
You have a vacuum leak. Try bypassing the 4wd vacuum switch near the battery and see if that is any better.
Well that seems to have worked. Must be a seal leak in one or both front hub assemblies.

Thanks!
 
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Old Aug 26, 2020 | 10:08 PM
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Originally Posted by weatherproofer
Well that seems to have worked. Must be a seal leak in one or both front hub assemblies.

Thanks!
This is the part that fixed my vacuum air flow issues at RockAuto
 
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Old Aug 27, 2020 | 06:14 AM
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Originally Posted by weatherproofer
Well that seems to have worked. Must be a seal leak in one or both front hub assemblies.

Thanks!
Nope. The hubs only have vacuum applied during switching. It's probably the actuator valve or the line going to it. Most of the time, the valve's plastic body develops cracks causing the leak.
 
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