Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

2003 7.3L won't start

Thread Tools
 
Search this Thread
 
Old Jul 4, 2020 | 02:14 PM
  #1  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
2003 7.3L won't start

So my 2003 7.3L took a **** a week ago while driving. Lost power and was spitting oil all down the road. Couldn't get it to turn over again so I had it towed home. Here's what I did to try to fix the issue...
  • Replaced the IPR
  • Changed out the HPOP Hoses because I found that one had a hole blown out of it
  • Filled it back up with oil
  • Checked the fuel bowl to make sure there is fuel in the fuel bowl
  • Filled the HPOP reservoir up
  • Hooked up a battery charger to the batteries so I could keep cranking it over to try to get any air purged form the HPOP lines
Still no luck! Damn thing still won't turn over... Any other ideas on what to check on? It's not leaking oil anymore. One thing that my truck has had a problem with since I have owned it is the fuel sensor in the tank isnt always correct, it will just randomly say empty even though its full. The tank shows almost empty now but I know for a fact theres over 1/2 a tank. That shouldn't cause any of these issues right?
Thanks in advance and Happy 4th

** I forgot to mention, after I replaced the IPR, it started so I turned it off. Tried to start it again and blew a HPOP hose. Now it won’t start after replacing the hoses
 
Reply
Old Jul 4, 2020 | 02:29 PM
  #2  
cjcocn's Avatar
cjcocn
More Turbo
Joined: Apr 2003
Posts: 502
Likes: 3
From: The Pas, MB, Canada
Club FTE Silver Member

Did it turn over when you were cranking it to purge air?

Later in your post you state that it still won’t turn over.

Do you have a scanner to run tests?

I’ve been dealing with a no start condition for some time so will follow this thread.

Good luck.
 
Reply
Old Jul 4, 2020 | 02:31 PM
  #3  
Brian Hanks's Avatar
Brian Hanks
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2019
Posts: 1,736
Likes: 660
From: South AR
Old Jul 4, 2020 | 02:36 PM
  #4  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
Originally Posted by cjcocn
Did it turn over when you were cranking it to purge air?

Later in your post you state that it still won’t turn over.

Do you have a scanner to run tests?

I’ve been dealing with a no start condition for some time so will follow this thread.

Good luck.
So it started after replacing the IPR. Then after turning it off and turning it back on, a HPOP hose blew. Replaced that and it won’t start again
 
Reply
Old Jul 4, 2020 | 02:40 PM
  #5  
Brian Hanks's Avatar
Brian Hanks
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2019
Posts: 1,736
Likes: 660
From: South AR
You may have weak batteries if you have been cranking on it a while to. Takes a certain voltage on your batteries to fire these engines. You have Anyway to read what your HPOP pressures are?
 
Reply
Old Jul 4, 2020 | 02:47 PM
  #6  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
that first diagram really helped. The Tach doesn’t move while cranking. Possible CPS? No Ford part stores open until Monday, does it need to be Motorcraft?
 
Reply
Old Jul 4, 2020 | 03:22 PM
  #7  
Brian Hanks's Avatar
Brian Hanks
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2019
Posts: 1,736
Likes: 660
From: South AR
Originally Posted by Chrishaglerr
that first diagram really helped. The Tach doesn’t move while cranking. Possible CPS? No Ford part stores open until Monday, does it need to be Motorcraft?
definitely does need to be motorcraft. Even different versions of the Motorcraft one don’t work right!! Horror stories otherwise. If you’re in a real bad spot and tying prevent a tow you could try one I guess but just know you may be urinating in the wind. You will definitely want to replace it with a Motorcraft immediately. Frankly I’m a little shocked I even said OK with that. Makes me nauseous..
do any of your friends have 7.3’s? Pretty much everyone I know thatbhas one of these vehicles seems to keep one in the glove box. It certainly good insurance.
 
Reply
Old Jul 4, 2020 | 03:34 PM
  #8  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
In a 2003, the RPM/Tach will NOT move when cranking.

 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jul 4, 2020 | 03:42 PM
  #9  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
Originally Posted by Brian Hanks
definitely does need to be motorcraft. Even different versions of the Motorcraft one don’t work right!! Horror stories otherwise. If you’re in a real bad spot and tying prevent a tow you could try one I guess but just know you may be urinating in the wind. You will definitely want to replace it with a Motorcraft immediately. Frankly I’m a little shocked I even said OK with that. Makes me nauseous..
do any of your friends have 7.3’s? Pretty much everyone I know thatbhas one of these vehicles seems to keep one in the glove box. It certainly good insurance.
I’m going to snag one from autozone and use it until Monday and then get a Motorcraft. I need the truck for work this weekend. Thanks for all of the help I’ll let you know if it works.
 
Reply
Old Jul 4, 2020 | 03:48 PM
  #10  
Brian Hanks's Avatar
Brian Hanks
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2019
Posts: 1,736
Likes: 660
From: South AR
Did you see what sous wrote? Seems 2003 models don’t read the chart related to the tach. Sorry if I led you in the wrong direction. I’d still charge the batteries back up and try again and go from there. You may get lucky.
 
Reply
Old Jul 4, 2020 | 04:08 PM
  #11  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Somewhere in 2001 things changed and the CPS stopped sending the engine revolutions to the tach as it did in earlier models.

See the tach move in my 2000 in the video below. I believe the only way to check a post 2001 tach move change is through the use of a scan tool.

 
Reply
Old Jul 4, 2020 | 04:11 PM
  #12  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
Originally Posted by Brian Hanks
Did you see what sous wrote? Seems 2003 models don’t read the chart related to the tach. Sorry if I led you in the wrong direction. I’d still charge the batteries back up and try again and go from there. You may get lucky.
Just saw that. I think I’ll still pick one up to see if it fixes anything. If not, I’ll keep cranking lol. I’m not sure what else it could be.
 
Reply
Old Jul 4, 2020 | 08:17 PM
  #13  
Chrishaglerr's Avatar
Chrishaglerr
Thread Starter
|
New User
Joined: Jul 2020
Posts: 19
Likes: 0
Well, it’s not the CPS... lol. Just put in a new one. Guess I’ll continue cranking it tomorrow and hopefully it’ll turn over. I’m not sure what else to do? My ICP is unplugged while cranking as well
 
Reply
Old Jul 5, 2020 | 02:05 AM
  #14  
BWST's Avatar
BWST
Got Data?
10 Year Member
Joined: Dec 2012
Posts: 4,251
Likes: 1,382
From: Lake Stevens, WA
Club FTE Gold Member
Really need to get a scanner on the OBDII port and read ICP and IPR duty cycle, and see if they are coming up into the normal range yet. If it ran before the HPOP hose blew, I would think getting the air purged is all that is needed to get 'er going.

I recommend the Forscan app on your phone and an OBDII bluetooth (android) or wifi (ios) dongle to read your codes and monitor engine parameters like ICP and IPR DC. See OBDII tools in my signature
 
Reply
Old Jul 5, 2020 | 12:16 PM
  #15  
MoBill122's Avatar
MoBill122
Papa Smurf
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2009
Posts: 1,080
Likes: 204
From: Woodstock, GA
Club FTE Gold Member
Are you getting any kind of smoke while its turning over ??
 
Reply



All times are GMT -5. The time now is 05:41 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE