Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Need some help with brakes

Thread Tools
 
Search this Thread
 
Old Jun 9, 2020 | 11:53 AM
  #16  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Brian Hanks
hope yours was better than mine. Had EXACTLY the same symptoms recently. Had to do both calipers and lines.
noticed the pistons were a little “sticky” when changing pads and rotors about 8k ago (difficult to compress) and thought it was just a super duty thing. Considering the age I should have known better... lines also were deteriorating to point of causing the inner lining to make the dreaded valve effect.. not sure if this is correct but I was always told to replace both sides when doing calipers and lines. Honestly they both needed it and the other was about to go and be right back to the same spot.
which calipers did you end up going with? There are so many mixed reviews from other threads I'm not sure which one to go with. The only one that seemed to have consistent good reviews were the ssbc? I think that was it, but of course they are like $1,100 . Is it true that you should go with steel pistons for our trucks? Mixed reveiws on that also lol
 
Reply
Old Jun 9, 2020 | 12:06 PM
  #17  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
I use lifetime warranty calipers from local autoparts.

If they are sticky/hard to compress or any deterioration of boots/seals, I change them at pad change.

Also using 3yr warranty rotors and will swap them if any sign of warping or heat stress at pad changes.

None of these parts last forever. You can spend more on ‘fancy’ stuff that doesn’t perform any better and has no warranty - or less from some online retailer that makes it difficult to use ‘warranty’.

Ive had my dually since 2003. I paid for calipers all the way around (1) time.
 
Reply
Old Jun 9, 2020 | 12:20 PM
  #18  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by SkySkiJason
I use lifetime warranty calipers from local autoparts.

If they are sticky/hard to compress or any deterioration of boots/seals, I change them at pad change.

Also using 3yr warranty rotors and will swap them if any sign of warping or heat stress at pad changes.

None of these parts last forever. You can spend more on ‘fancy’ stuff that doesn’t perform any better and has no warranty - or less from some online retailer that makes it difficult to use ‘warranty’.

Ive had my dually since 2003. I paid for calipers all the way around (1) time.
I can get motorcraft rotors at a deep discount with a 2-3 year warranty or napa for the same price with a lifetime warranty. Decisions Decisions
 
Reply
Old Jun 9, 2020 | 12:36 PM
  #19  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,111
Likes: 4,716
From: Henderson, NV
Club FTE Gold Member
Originally Posted by jstihl
what did you end up swapping? The caliper?
Ol' Dan there swapped out his entire axle and many other bits and pieces.

https://www.ford-trucks.com/forums/1...read-done.html

Originally Posted by jstihl
which calipers did you end up going with? There are so many mixed reviews from other threads I'm not sure which one to go with. The only one that seemed to have consistent good reviews were the ssbc? I think that was it, but of course they are like $1,100 . Is it true that you should go with steel pistons for our trucks? Mixed reveiws on that also lol
Yup, the SSBCs are great. That said, I would not pay full price for them and got a NIB set off eBay for about 60% of retail price. They're the only "big brake" kit that fits inside factory wheels too.
 
Reply
Old Jun 9, 2020 | 01:38 PM
  #20  
pvdiag's Avatar
pvdiag
Tuned
20 Year Member
Photogenic
Joined: Apr 2004
Posts: 428
Likes: 74
From: Aroostook County, Maine
Further to FTNoobs suggestion on the pistons seizing: my rear brakes have been a pain in the rear. I recently replaced everything back there, including a total flush of fluid. I did a post mortem on the calipers and noticed a small ring of rust in the bore where the piston lives. Since there is no force to pull the pistons back upon release of the pedal, the only thing pushing them back is the rolled up square oring and whatever dynamic establishes itself with the rotating disk. In other words - jack squat. Likely not enough to overcome whatever resistance a ring of rust presents. The end result is that the piston never fully pulls back.

And that ring of rust? I believe that is from water being absorbed in the brake fluid - BF loves it some moisture. The spec for these old dogs is DOT3 fluid. DOT4 has better hydroscopic properties than 3 and doesn't take up as much water. It is an acceptable replacement.

Keeping the same calipers and switching to DOT4 will not reverse the problem, but I am of the belief it will minimize it moving forward - once new components are installed. I guess this would also be a plug for changing out the BF early and often, as I intend to do. I am on my 2nd set of rears in 6 yrs and 25k miles. This includes new hoses also.
 
Reply
Old Jun 9, 2020 | 04:05 PM
  #21  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by FordTruckNoob
Ol' Dan there swapped out his entire axle and many other bits and pieces.

https://www.ford-trucks.com/forums/1...read-done.html



Yup, the SSBCs are great. That said, I would not pay full price for them and got a NIB set off eBay for about 60% of retail price. They're the only "big brake" kit that fits inside factory wheels too.
couldn't find any ssbc on ebay so I guess I'll have to go with the cheapies. Does anyone know if I got the motorcraft calipers , if they have the upgraded slide pins ??
 
Reply
Old Jun 9, 2020 | 05:11 PM
  #22  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Just buy ‘bracketed’ calipers and get new slide pins, boots, etc.

Replace the lube they come with with dielectric grease.
 
Reply
Old Jun 9, 2020 | 06:33 PM
  #23  
Wes444's Avatar
Wes444
Logistics Pro
5 Year Member
Liked
Loved
Community Favorite
Joined: May 2017
Posts: 4,667
Likes: 1,455
From: Muskogee, Ok
Originally Posted by pvdiag
..upon release of the pedal, the only thing pushing them back is the rolled up square oring and whatever dynamic establishes itself with the rotating disk. In other words - jack squat.
Actually that is inaccurate. There is a "spirng" to decompress the calipers. It's a joke of a design. It's that paperclip sized wishbone shaped spring that goes from pad to pad. Replace those with the new ones (or reuse previous if they feel stronger than new one that come with pads) during every pad change
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jun 9, 2020 | 08:21 PM
  #24  
pvdiag's Avatar
pvdiag
Tuned
20 Year Member
Photogenic
Joined: Apr 2004
Posts: 428
Likes: 74
From: Aroostook County, Maine
Originally Posted by Wes444
Actually that is inaccurate. There is a "spirng" to decompress the calipers. It's a joke of a design. It's that paperclip sized wishbone shaped spring that goes from pad to pad. Replace those with the new ones (or reuse previous if they feel stronger than new one that come with pads) during every pad change
The square cut oring is by design meant to act as a spring. Below is a link to a quick read write-up on them in a disc brake app. Sure that wish-bony spring is supposed to help retract the pads, but I haven't experienced them to be effective at all. They certainly don't have the umpha to overcome the resistance caused by minor rusting.

O-Rings

 
Reply
Old Jun 20, 2020 | 01:00 PM
  #25  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by SkySkiJason
You can remove wheel and attempt to compress caliper with a smal prybar. The pistons should be able to be pushed all the way into bores pretty easily. ‘Stuck’ pistons require caliper replacement.

You can try opening bleeder screw if pistons appear stuck to rule out a bad hose.

I also forgot to mention you should always change all of the brake fluid each time the brakes are serviced.

I do this by slurping all of the fluid from reservoir and filling with fresh fluid (from an unopened/new bottle of fluid), then open all caliper bleeders and let it ‘gravity bleed’ until the new fluid comes out. Don’t let reservoir run dry!!

Brake fluid is hygroscopic and will absorb moisture over time. Contaminated brake fluid is corrosive to carbon steel and shortens caliper and other component’s lifespan.
im going to be bleeding my brakes soon and would like to use this gravity method on all 4 wheels, was just wondering if i need to pump the brakes while doing it this way or not? Also would i need a helper to fill the resevoir or does the fluid drain out slowly enough to do it by myself?
 
Reply
Old Jun 20, 2020 | 01:32 PM
  #26  
Ridedan2's Avatar
Ridedan2
More Turbo
Joined: Jun 2014
Posts: 734
Likes: 37
From: Schenectady
The majority of my brake problems have been with the pins stuck from rust. With that said I have since found this stuff and have not had a problem again.

Amazon Amazon

as for gravity bleeding, it is difficult to gravity bleed the rears, especially rear passenger side. You will likely find you need to bleed them as usual with 2 people. Just my 2 cents man.
 
Reply
Old Jun 20, 2020 | 01:42 PM
  #27  
jstihl's Avatar
jstihl
Thread Starter
|
Cargo Master
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2015
Posts: 2,860
Likes: 365
Club FTE Silver Member

Originally Posted by Ridedan2
The majority of my brake problems have been with the pins stuck from rust. With that said I have since found this stuff and have not had a problem again.

https://www.amazon.com/ACDelco-10-40.../dp/B0026JK8FU

as for gravity bleeding, it is difficult to gravity bleed the rears, especially rear passenger side. You will likely find you need to bleed them as usual with 2 people. Just my 2 cents man.
Thanks ridedan, do you know approximetly how many quarts of dot3 i will need to do a complete flush?
 
Reply
Old Jun 20, 2020 | 01:50 PM
  #28  
Ridedan2's Avatar
Ridedan2
More Turbo
Joined: Jun 2014
Posts: 734
Likes: 37
From: Schenectady
Originally Posted by jstihl
Thanks ridedan, do you know approximetly how many quarts of dot3 i will need to do a complete flush?
Out of memory, I’m pretty sure I used 2 quarts when I replaced all my brake lines and bleed them. It may be worth just getting 3 quarts, and if the third is not needed, you will have it on the shelf for another day. I think there about 8 bucks a quart at NAPA an probably a few bucks less at Walmart- I’ve had no problems with Walmart fluids.
 
Reply
Old Jun 21, 2020 | 06:17 AM
  #29  
SkySkiJason's Avatar
SkySkiJason
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Gravity bleed is slow, no helper needed. All 4 corners will bleed this way. Do NOT pump the pedal. You’ll need a helper for conventional 2-man bleeding method.

1 quart is probably adequate to replace all of the fluid if you start by slurping all of the fluid from reservoir.
 
Reply
Old Jun 21, 2020 | 04:02 PM
  #30  
crop harvester's Avatar
crop harvester
Fleet Mechanic
10 Year Member
Joined: Jul 2011
Posts: 1,667
Likes: 5
Club FTE Gold Member
I was always lead to believe the little bit of run out in the rotors is what keeps the pads/pistons pushed away from the rotors.
 
Reply



All times are GMT -5. The time now is 06:24 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE