Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

Transfer case level increasing :o(

Thread Tools
 
Search this Thread
 
Old Mar 11, 2020 | 10:17 AM
  #1  
Yukon-F's Avatar
Yukon-F
Thread Starter
|
New User
Joined: Jul 2019
Posts: 3
Likes: 0
From: Yukon
Transfer case level increasing :o(

My F150 5.4 100k miles shows a strange symptom...
I never changed any oil by myself as I am out in the bush and I don't want to deal with waste oil. Might sound strange but that's my way.
Every time when I get the oils checked and replaced where required (every 5k miles - new synthetic for motor), the shop guys are telling me the transfer case was overfilled when I came in. They correct it and next time when I show up, same story.
No matter which shop I go to, it is always the same message - transfer case overfilled.
Recently they told me a seal might leak so oil can migrate from one case to the other case, and I am looking into a big bill, potentially...
Keen to get your view and opinions, hoping for the best
Txs guys
Karl


 
Reply
Old Mar 11, 2020 | 11:28 AM
  #2  
WWR's Avatar
WWR
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2015
Posts: 2,920
Likes: 515
Start at 31:30 here

Pulling the 'case ain't that difficult and the input shaft seal should be a fairly straightforward R&R
 
Reply
Old Mar 11, 2020 | 12:53 PM
  #3  
Rumble phish's Avatar
Rumble phish
Elder User
Joined: Aug 2018
Posts: 579
Likes: 7
From: Riverbank, CA.
Sounds like your transmission is leaking into your transfer case. I'd get that looked at ASAP, before your buying a rebuilt tranny AND transfer case!
 
Reply
Old Mar 11, 2020 | 01:08 PM
  #4  
WWR's Avatar
WWR
Cargo Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2015
Posts: 2,920
Likes: 515
I'm honestly not sure a t-case can be overfilled to the point of detriment, provided breathers aren't plugged it'll just eventually puke fluid. I think they have a fill level 'cause it's ENOUGH for the pump (which is just a crude eccentric) to do its job.

GM NV261s that cooked their fluid were actually RECOMMENDED to be over-filled by a whole quart, but ya had to use the breather hole to do it.

HOWEVER, yes, it's definitely a concern that the fluid is undoubtedly coming from the transmission.

And I guess there's the argument (internet lore I'd say) that MercV will cause your 'case to "explode" -- which I still argue does not apply to our F150s unless maybe you have one of the rare AWD F150s or Lincoln-badged trucks.
 
Reply
Old Mar 12, 2020 | 07:58 PM
  #5  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
and i assume they are adding oil to the transmission ? How much has been ADDED when they notice the transfer case OVERFULL ?
 
Reply
Old Mar 15, 2020 | 06:14 AM
  #6  
Yukon-F's Avatar
Yukon-F
Thread Starter
|
New User
Joined: Jul 2019
Posts: 3
Likes: 0
From: Yukon
Thanks guys, this helped.
I have no clue how much oil the added to the transmission, so I'll check by myself how much overfill is there. Hope it is not like shown in the video.
As far as I understand the different oils, any mix of transmission and transfer case oil isn't good at all.
So having the seal replaced seems to be a must do.
Out here I have no tools to do it by myself, will see how much $$$ I am looking into for having it done in town.
 
Reply
Old Mar 16, 2020 | 03:16 AM
  #7  
Bluegrass 7's Avatar
Bluegrass 7
Lead Driver
15 Year Member
Joined: Sep 2006
Posts: 7,907
Likes: 143
Look in your owner manual page 313 and note 3, page 314.
Good luck.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dan Robertson
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
4
May 25, 2017 05:13 AM
Fuha
Excursion - King of SUVs
8
Feb 16, 2012 09:27 AM
kona56
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
3
Sep 9, 2009 07:08 PM
PowerstrokeJunkie
1999 - 2003 7.3L Power Stroke Diesel
13
Oct 25, 2005 05:41 PM




All times are GMT -5. The time now is 09:50 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE