Notices

Cylinder Honing

Thread Tools
 
Search this Thread
 
Old Oct 14, 2003 | 10:30 AM
  #1  
siphor84's Avatar
siphor84
Thread Starter
|
Senior User
Joined: Sep 2003
Posts: 254
Likes: 0
From: Colorado
Cylinder Honing

I've recently pulled one of the pistons out of my 302 to replace broken rings. I've noticed that the other pistons have a lot of carbon buildup on them. I'd like to clean all of them off, and I've had someone reccomend to me that I hone out the cylinders while I have the engine apart.

What I am wondering: If I hone the cylinders will I have to get oversized rings, or does honing just clean off glaze from the cylinder walls?

Also, is it bad to clean varnish off of the connecting rod bearing surfaces? I read that you shouldn't clean off any varnish from the main bearing surfaces on the engine block, and I'm wondering if its the same for the connecting rods...

Robert
 
Reply
Old Oct 14, 2003 | 11:05 AM
  #2  
fordnut1985's Avatar
fordnut1985
Postmaster
Joined: Aug 2003
Posts: 3,705
Likes: 4
From: Wichita KS
hey siphor, you were told right to hone the block, but first you should cut the ridge out with a ridge reamer, then hone. To answer your question no you will not need oversize pistons or rings it just cuts the glaze out. If you have never honed a block before I would suggest you find a bottle brush type hone they are alot easier to use. As for your second question Ive heard that you shouldn't clean off any varnish but for the price I've always just replaced the bearings
 
Reply
Old Oct 14, 2003 | 08:23 PM
  #3  
dbuck50's Avatar
dbuck50
Tuned
Joined: Jun 2003
Posts: 489
Likes: 1
Yes, hone the cylinders and you shouldn't have to use oversized rings. Make sure you get a 45 degree crosshatch. The reason you do this is so the new rings seat properly.
 
Reply
Old Oct 14, 2003 | 11:01 PM
  #4  
siphor84's Avatar
siphor84
Thread Starter
|
Senior User
Joined: Sep 2003
Posts: 254
Likes: 0
From: Colorado
I went ahead and pulled the pistons today, and the cylinders definitely need that cross-hatching. Do you think I should just replace the rings anyways even on the cylinders that have good compression?

If you have any ideas about cleaning off the carbon I'd appreciate that too, there is a LOT on them, I was trying some carb cleaner but it really isnt doing the job.
 
Reply
Old Oct 15, 2003 | 01:21 PM
  #5  
armyguy's Avatar
armyguy
Junior User
Joined: Sep 2003
Posts: 86
Likes: 1
From: Washington
Yep, if you pulled the pistons, hone them out or they won`t seat proper and put new rings in, as for carbon get it all off and make sure you clean out the ring grooves, heck, for the price go a head and throw in bearings and an oil pump, (((MAKE SURE))) if you install new bearings to prelube them.
Not doubting your abilitys but my advice is to have an experienced hand help you if you`ve never done this before, I`m embarrassed to mention my first engine attempt in`78, put one of the main caps on backwards (OUCH)
 
Reply
Old Oct 18, 2003 | 12:03 AM
  #6  
1pump's Avatar
1pump
Tuned
20 Year Member
Joined: Feb 2003
Posts: 355
Likes: 0
From: Oregon
Honing a cylinder in the vehicle is never a good idea, but if you gotta do it, get a Flex-Hone, aka dingle ball hone. You'll do less damage with one of those, and they're easy to use.
Cross-hatch should be between 30-45 degrees, but you'll probably have a hard time getting good results. Proper honing is tricky, and hard to do outside of a machine shop.
Good luck, anyway. And don't forget honing oil.
 
Reply
Old Oct 18, 2003 | 02:39 PM
  #7  
siphor84's Avatar
siphor84
Thread Starter
|
Senior User
Joined: Sep 2003
Posts: 254
Likes: 0
From: Colorado
Alright, with a wide consesus of my freinds telling me to just pull the engine, I went ahead and did that. So now I'll be able to get the honing done easier.. when you say "Honing Oil" is there a specific kind of oil I should be using?

thanks
 
Reply
Old Oct 18, 2003 | 11:57 PM
  #8  
1pump's Avatar
1pump
Tuned
20 Year Member
Joined: Feb 2003
Posts: 355
Likes: 0
From: Oregon
How far are you tearing down the engine? If you have the block stripped, run it down to your friendly neighborhood machine shop and have them stick a bore gauge in it to tell you the general condition of the bores, If you're good to go, they can hone it far better than you can. You can't match the performance of a $35,000 semi-automatic hone with a drill motor and elbow grease.

If it's just one hole, maybe they have a portable rigid hone that will work. It takes some practice to get good with one of those, so maybe a machinist can do it. Just a suggestion.

Honing oil is specifically for honing cylinders. It acts as a coolant, flushes debris from the stones and prevents chatter.
I don't know what flex hones use for oil, since I've never used one on an engine cylinder. Seems kinda weird to use it dry, so I imagine they gotta use something.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GoinBoarding
1987 - 1996 F150 & Larger F-Series Trucks
89
Feb 23, 2020 06:27 AM
jvmcc
1948 - 1956 F1, F100 & Larger F-Series Trucks
19
Jul 31, 2016 11:21 AM
1988
Ford Inline Six, 200, 250, 4.9L / 300
13
Jun 25, 2016 08:33 AM
don_79f250
335 Series- 5.8/351M, 6.6/400, 351 Cleveland
18
Aug 18, 2004 09:05 AM
kopfenjager
335 Series- 5.8/351M, 6.6/400, 351 Cleveland
4
Mar 22, 2003 12:08 PM




All times are GMT -5. The time now is 07:12 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE