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Rear door ajar

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Old Nov 14, 2019 | 06:46 PM
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Rear door ajar

Hello group. My 2010 F150 was indicating rear driver side door ajar. I tracked down the issue with the harness having two broken wires. Apparently the previous owner already tried to splice the wires, but it didn’t stay. Now there isn’t enough wire to connect to the harness (see picture). Is there a way to repair this or do I just need to order the new harness and pull the door panel?

 
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Old Nov 14, 2019 | 07:07 PM
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Sadly, it is a rather common problem. Other than attempting to re-splice the two wires, is there room on the ends to splice in short pieces? Two splices each, but it'll give you some slack to work with.
 
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Old Nov 14, 2019 | 07:11 PM
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Unfortunately there isn’t enough of the purple wire coming out of the plug to splice onto. The black could be spliced but the purple can’t. I’m assuming there isn’t a way to remove the plug and restrand a wire into it? It’s probably a molded plug and I’m just going to have to replace the whole harness.
 
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Old Nov 15, 2019 | 10:56 AM
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Update

Originally Posted by JW19
Unfortunately there isn’t enough of the purple wire coming out of the plug to splice onto. The black could be spliced but the purple can’t. I’m assuming there isn’t a way to remove the plug and restrand a wire into it? It’s probably a molded plug and I’m just going to have to replace the whole harness.

The pins in the harness are removable. I was able to get the pin out and will solder a new wire onto the pin and then should be able to splice a new wire. The replacement harness is $89 at my local dealership if the solder doesn’t work.
 
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Old Nov 15, 2019 | 12:11 PM
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The dealership may be able to match up those terminal ends to wires they have in stock so you could repin the connector. Depends on their preferred way to repair stuff like that. The dealership I worked at previously kept a large assortment of wiring with different terminals. Where I'm at now we just order a harness or pigtail connector.
 
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Old Nov 15, 2019 | 06:16 PM
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If I were going to add new wires, I'd use wire with silicone rubber insulation--less likely to kink by flexing in the same location time-after-time.
 
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Old Nov 28, 2019 | 09:56 AM
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over heard at a glass recycle plant ( The last time I saw that door it was ajar ) Ya I know . Happy Thanksgiving
 
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