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So, I'm getting parts together to build a fuel system. I was going to do the standard regulated return that most folks do. Then I started learning about aerated fuel and the damage it can cause to injectors. So I learned how air separators work, (the patents are out there and explain). It's actually fairly simple, but it requires moving quite a bit of fuel. Which leads me to the question, has anyone kept both tanks in an OBS and gone to larger fuel lines? My thoughts on this are to get a second switching valve and plumb them in parallel for both tanks, or setup a transfer pump and only actually feed from one tank.
There is a moderator on another form who says the stock 3/8" line is not large enough for 238/80s but doesn't really support his assertion. Is that true? My FPR has AN10 inlet and outlet, and AN6 return. I wouldn't mind running larger lines, I just need to figure out how to keep using both tanks.
I know I could switch to a larger single tank, but I want to keep my spare tire and both tanks.
I think you're overthinking this. I haven't read of anyone having an issue with the stock line size. Maybe on a pro-level competition truck it'd require larger lines, but they're probably running a single tank.
My Marty's efuel kit came with 1/2" supply line and 3/8 return. This is all after the selector valve, and yes I'm running 2 tanks for now. In the future I might go to just a 38 in the rear.
All I will say is my stock lines,gsl392,aeromotive reg and 250/200 never moved my incab fuel pressure gauge. Maybe on an all out crazy tune but I have never had mine all the way up. Heck my tow time is pretty stupid @50lbs..
The trans checked out on my#4 tune.
I think you're overthinking this. I haven't read of anyone having an issue with the stock line size. Maybe on a pro-level competition truck it'd require larger lines, but they're probably running a single tank.
So, the reason I'm looking into this is for air separation. From what I've read, somewhere around 1/2 the fuel has to be returned to eliminate all the air. I'll be setting up a test bench sometime soon. Been getting busy with work.
Originally Posted by MJ79
My Marty's efuel kit came with 1/2" supply line and 3/8 return. This is all after the selector valve, and yes I'm running 2 tanks for now. In the future I might go to just a 38 in the rear.
Interesting. I guess it would reduce restrictions even if it's after the switching valve.
Originally Posted by fordman67
All I will say is my stock lines,gsl392,aeromotive reg and 250/200 never moved my incab fuel pressure gauge. Maybe on an all out crazy tune but I have never had mine all the way up. Heck my tow time is pretty stupid @50lbs..
The trans checked out on my#4 tune.
Thanks for that, I kinda felt like that assertion was not true otherwise it would have been more talked about.
Anyone know how to calculate minimum and maximum fuel consumption for a given injector. I've heard 238cc is actually 238cc per minute, which times eight would be about 1,900cc per minute. Is that right?
To my knowledge, the fuel sloshing in the tank alone is enough to introduce air. Pressurizing air to ~20k psi and sending it through the small injector holes erodes the holes. I'm going to do this primarily as protection for my injectors. When I get it all sorted I'll share some videos. Sadly work has kept pushing this project back.
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