HPFP , How do we save it?
Opinions vary here no doubt. Some have never had problems at all. Is it luck of the draw? Who knows... But some have had problems. I don't know what to think when it comes to how many this has happened to as not all Ford Powerstroke owners belong to forums.
For me personally, it's about that it COULD happen. That's why I run additive every tank. That's why I want one of these systems. That's why I will put in a DPK. I'm not stressing about it, I just want to keep the odds low for it happening and I'll keep racking up the miles. At 49,500 miles with just under 3 years of ownership.
Last edited by Overkill2; Oct 31, 2019 at 08:00 AM. Reason: Correct post
I run some Opti-Lube additive, But I'm not religious about it. Maybe every 3rd tank gets dosed. I've traveled and bought at stations I've never used before and I buy at local stations I use frequently.
Just don't think it's as big a problem as the internet makes it out to be.
lots of factors on why some groups never have problems and other have scattered problems.
speculation
that northern climates are more prone due to condensation which attributes to water, gelling which attributes to fuel starvation
that some areas incorporate B5 as a fuel standard and may or may not publish this at the dispensing pumps...b5 has superior fuel lube moreso that diesel #2 and any lube product.
maint sure...got to change the filters to prevent fuel starvation and got to drain that fuel seperater often...best to drain after it sits over night than to drain right after parking
lift pump failures will cuase fuel starvation and a lift pump failure is really a bell curve item...10000 follks will have a lift pump and a fragement of that will have a mechanical lift pump failure of some type...cuasing fuel starvation...resulting in 0 lube to high pressure fuel pump...resulting in metal fragments into injector path ways.
safe to say that this is a new problem because prior to 2008 , high pressure fuel pumps and injectors were oil driven...the fuel driven pump is a 2008 and later concept for ford super duties.
The problem is no matter how rare the issue might be it is a major expense to fix these fuel systems, and Ford engineers have said they would have "preferred a more robust pump". It's cheaper to put a short block in a gas truck than it is to replace a grenaded fuel system in the 6.7. That scares the crap out of most people, if it wasn't such an expensive repair it wouldn't be as much of an issue.
15 See also March 7, 2011 Bosch submission to NHTSA in response to Inquiry No. INRDEA11003,
document entitled, “INRD-EA11003-59347P.pdf,” at 21 (Mar. 31, 2008 email from
Volkswagen to Bosch re: “Radio: Drivetrain damage failure US07 (Jetta),” in which the parties
are discussing an HPFP failure in a 2007 Jetta and the Volkswagen representative frustratedly
states, “Can you (panel of experts) explain to us how the failure mechanism was after this
mileage? . . . . We will certainly not accept a failure because of fuel quality! . . . . We also see a
big risk here for our BIN5 pump, which has to manage with the same fuel in USA”); May 2012
Bosch submission to NHTSA in response to Inquiry No. INRD-EA11003, document entitled,
“INRD-EA11003-59334P.pdf,” at 9–10 (Jul. 4, 2008 email from Audi to Bosch re: “CP4 BIN5
3rd and 4th failure in USA,” analyzing root cause of CP4 field failures and positing, “Why is it
that EC pumps do not fail? Because of a different fuel?”); id. at 13–14 (Jul. 11, 2008 email
between Audi and Bosch representatives re: “W19 BIN5 pump failure” in which Audi writes,
“For the zero error meeting in FeP on Tuesday we expect the information discussed at the error
meeting on endurance testing of fuels with ‘poor lubricity, containing water etc.’ and all failures,
drivetrain damage in all component, system and other endurance runs of Bosch and all
customers”); Jul. 27, 2012 Bosch submission to NHTSA in response to Inquiry No. INRDEA11003,
document entitled, “INRD-EA11003-59345P.pdf,” at 7 (emphasis added) (Jun. 30,
2009 email between Bosch and Audi representatives re: “ANS: HPP measures/ USE,” in which
the Audi representative writes, “I don’t think you’re reading my mails anymore! Please look at
the failure curves specifically, then you’ll see that we only have a problem in certain
markets[.] . . . Depending on how poor the fuel currently on the market is”); id. (“I’d prefer to
have a more robust pump”).
An Audi Rep made that comment. Maybe my memory is slipping?

Here is the whole document if anyone wants to read it.
If this is indeed true, that there are no failures in the EU, then yes it is our cleaner, lower lubricity fuel. I hear that EU fuel is somewhat dirtier but has a higher lubrication quality than ours.
What else makes it tough here in the US is every state is different. So the guys saying that "no one here including me" had no failures might have better fuel to access due to their state's standards. I was happy to hear that the fuel I buy may or does contain either B2 or B5. That's why I use additive. I don't trust the fuel and I'm a fan of preventative maintenance; OVERKILL2...
Ford Trucks for Ford Truck Enthusiasts
I understand that other people don't agree with this. I don't want to be that guy who posts on here that his HPFP went out over 100k miles plus, then have someone saying, "well maybe you'll buy the 20 year bumper to bumper next time."
Not everyone here will understand this mindset. That's okay. I'm not here to change someone's opinion, I'm just sharing what I do, what I think and what I want to do. I also hear some people get a slight bump in mileage from mounting and using an Air fuel separation filter pump. I believe in the concept of removing air to give the HPFP just pure fuel.
Use what works or feels good to you.
Like i said before, it isn't keeping me up at night. You're right there are a ton of other things in life that can potentially cost me thousands. I weigh those things and decide if i want to insure against them or let it ride. For me, a pump with better filtration is something i have always believed in, supply my motor with the best fuel i can. Getting struck by lightening? I don't care, most likely i wont live through that and i have life insurance for my family. If i do live through that i have health insurance, kinda proves my point. If its something that is important to you, you would probably do what it takes to insure that it doesn't cost you IMO.
I understand that other people don't agree with this. I don't want to be that guy who posts on here that his HPFP went out over 100k miles plus, then have someone saying, "well maybe you'll buy the 20 year bumper to bumper next time."
Not everyone here will understand this mindset. That's okay. I'm not here to change someone's opinion, I'm just sharing what I do, what I think and what I want to do. I also hear some people get a slight bump in mileage from mounting and using an Air fuel separation filter pump. I believe in the concept of removing air to give the HPFP just pure fuel.
Use what works or feels good to you.
Exactly, I would rather have it and not need it, than to need it and not have it. That goes for my than my truck, cash on hand, concealed carry, a small storage of food and water (nothing extravagant). These things make me feel better about my situation and better about keeping myself and my family prepared. At the end of the day i like to spend money on my truck and make modifications that i think will help the longevity of it. I HATE the throw away and replace society i am raising my kids in and am doing my best to keep mine and their waste to a minimum.
Exactly, I would rather have it and not need it, than to need it and not have it. That goes for my than my truck, cash on hand, concealed carry, a small storage of food and water (nothing extravagant). These things make me feel better about my situation and better about keeping myself and my family prepared. At the end of the day i like to spend money on my truck and make modifications that i think will help the longevity of it. I HATE the throw away and replace society i am raising my kids in and am doing my best to keep mine and their waste to a minimum.
And about guns, because you brought it, for yet another brief hijack here...It's like the 1911, Sig Sauer or H&K guys...tell them you run Glock and they're like, "oh I see you drank the Kool Aide..." or call you a Glocktard.

I think that people need to be more concerned about WHAT they are doing rather than WHAT others are doing. To sum this up, I bought a diesel truck because I WANTED one, not because I actually NEEDED one. No one here is complaining about their decision to buy their own diesel truck with their own money. It seems the only people complaining here are the ones who disagree and think differently. Have a great day.











