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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Vacuum issue

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Old Oct 27, 2019 | 10:21 AM
  #1  
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From: West by God Virginyuh
Vacuum issue

Hi, I’m working on a friend’s 2005 F250 6.0, and I’m having some trouble figuring out why his vacuum pump won’t stop running. It was replaced in Sept of last year.

When I put my finger over the pump outlet it shuts off. When I put my finger over the line from the pump to the reservoir it shuts off. When I cover the outlet from the reservoir to the 4x4/AC junction the pump runs and runs and runs. However, when I have everything hooked up there is enough vacuum to switch the vents from floor to dash to defrost. Originally when switching to 4x4 the air would go to defrost but after replacing the 4x4 pulse activator that no longer happens. Air coming out the vents stays coming out the vents when 4x4 high is switched on.

Any ideas why the pump keeps running? I’m leaning towards the reservoir having a tiny leak, but...
 
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Old Oct 27, 2019 | 10:33 AM
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The way that you are explaining it, it does sound like it is a hole or crack in the reservoir. You also could have an additional crack in a hose by the 4x4 junction. You can blow into a hose at one end of the tank while spraying the tank with soapy water and look for bubbles.
 
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Old Oct 27, 2019 | 10:34 AM
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From: West by God Virginyuh
Annnnnnnnd I think I found it...dumb m@&$#%*** managed to disconnect his heater control valve line while changing his oil

So, hopefully that’s it
 
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Old Oct 27, 2019 | 10:37 AM
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From: West by God Virginyuh
Annnnnnnd that’s not it
 
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Old Oct 27, 2019 | 11:08 AM
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From: West by God Virginyuh
So, pretty sure the reservoir is shot AND the brand new Dorman pulse solenoid has a leak 😡
 
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Old Oct 27, 2019 | 02:08 PM
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From: West by God Virginyuh
Originally Posted by Don Naslund
The way that you are explaining it, it does sound like it is a hole or crack in the reservoir. You also could have an additional crack in a hose by the 4x4 junction. You can blow into a hose at one end of the tank while spraying the tank with soapy water and look for bubbles.
Thanks! The reservoir definitely needs to be replaced, and once we have a known good pulse solenoid we can figure out if the 4x4 lines have leaks as well. AC lines all checked out as good.
 
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Old Oct 27, 2019 | 02:24 PM
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As with most of these parts, stick with Motircraft.
 
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Old Oct 27, 2019 | 02:46 PM
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Originally Posted by SmackDaddy
As with most of these parts, stick with Motircraft.
I’m pretty dumb, but I’m finally starting to learn that lesson...mostly
 
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