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1994.5 - 1997 7.3L Power Stroke Diesel  

Fuel line replacement now stalling

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Old Oct 18, 2019 | 12:28 PM
  #16  
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Do you have any way to monitor the engine? My old Edge Insight does and does it great. We need to see ICP pressure and IPR duty cycle while cranking.

IPR wiring degrades often due to the Diesel fuel leaking on it. I would remove all that crap anyway and do a new pigtail, just so you know it is solid.

Buy or rent a hand held starter switch, hook to solenoid. Make sure truck is in neutral or park. Crank it and check fuel pressure. There are only a few things that keep these from running. We are talking early 90s or late 80s computers here.

I recall something about hard restarts when hot are related to injector o-rings.
 
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Old Oct 18, 2019 | 01:23 PM
  #17  
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If it wont start with ICP unplugged and runs great when it does

low fuel pressure
injector top oring leaking
IPR tin nut loose
IPR wiring issue
IPR coil getting hot
IPR sticking when hot
HPOP when hot, leaks internally aka low pressure
 
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Old Oct 18, 2019 | 03:09 PM
  #18  
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Originally Posted by knottyrope
If it wont start with ICP unplugged and runs great when it does

low fuel pressure
injector top oring leaking
IPR tin nut loose
IPR wiring issue
IPR coil getting hot
IPR sticking when hot
HPOP when hot, leaks internally aka low pressure
Wont start with the ICP unplugged either, I replaced that last year. Just check IPR nut, I took the whole valve out and cleaned it about a year ago. I’m onto either HPOP leak or low fuel pressure, but I do not have a way to test the fuel pressure
 
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Old Oct 18, 2019 | 03:26 PM
  #19  
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How is your oil level?
 
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Old Oct 18, 2019 | 04:53 PM
  #20  
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Auto stores rent fuel pressure gauges. Or pick up a cheapass tire gauge, works fine in a pinch.
 
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Old Oct 18, 2019 | 06:34 PM
  #21  
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Originally Posted by Hit Man X
Auto stores rent fuel pressure gauges. Or pick up a cheapass tire gauge, works fine in a pinch.

Is the place to take fuel pressure right there on the side of the filter housing? Or is there a certain place to take the fuel pressure. I’m assuming I’ll have to have someone crank it while I read the fuel pressure? Also what is normal fuel pressure for these trucks?
 
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Old Oct 18, 2019 | 06:41 PM
  #22  
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Originally Posted by Jarrett Campbell
How is your oil level?

Glad you asked, it is actually a little low, it was right at the A of the ADD mark? Is this bad?
 
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Old Oct 18, 2019 | 08:55 PM
  #23  
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You should have a schrader valve on the fuel filter bowl assembly.

Two quarts low is not that bad.
 
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Old Oct 19, 2019 | 01:59 PM
  #24  
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Update:

The truck will not start at all now even when cold..
 
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Old Oct 19, 2019 | 04:11 PM
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So I took the fuel pressure and I was at 50psi while cranking and the gauge was climbing. This is good fuel pressure so I’m going to assume it must be something HPOP related
 
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Old Oct 19, 2019 | 04:35 PM
  #26  
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Check and see if you have oil in the HPOP resevoir.
 
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Old Oct 19, 2019 | 04:47 PM
  #27  
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Originally Posted by z31freakify
Check and see if you have oil in the HPOP resevoir.
Doing that now, but I’m telling your guys I’m very confused on why it stopped running after I replaced that return line that was leaking very bad. It has to be something fuel related and I think there is just no way this is a coincidence that it would happen when I changed my fuel line. Could fuel maybe have leaked onto IPR/ICP wiring and caused the truck to shut off as it did. I had it running for about an hour yesterday but now it will not fire at all....
 
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Old Oct 20, 2019 | 03:24 PM
  #28  
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Stuff breaks man, do not worry about it.



Have you pinned out the wiring from the IPR to the PCM?

Tried plugging truck in for a while?



You have fuel at the filter according to the gauge. Was it a tire gauge or screw on unit?



Where are you located?

 
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Old Oct 20, 2019 | 04:26 PM
  #29  
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Originally Posted by Hit Man X
Stuff breaks man, do not worry about it.



Have you pinned out the wiring from the IPR to the PCM?

Tried plugging truck in for a while?



You have fuel at the filter according to the gauge. Was it a tire gauge or screw on unit?



Where are you located?


im going to try plugging the truck in at this point I’m open to trying anything. It was a screw on fuel pressure gauge. I am located in Jacksonville. Florida
 
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Old Oct 21, 2019 | 03:41 PM
  #30  
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Originally Posted by TURDO
im going to try plugging the truck in at this point I’m open to trying anything.
buy a scanner?
 
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