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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

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Old Sep 16, 2019 | 10:45 AM
  #1  
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From: Candy Mountain
Recommendations Please

I have water coming into the cab somewhere near the top of the passenger side firewall. Hit it with water and you get a steady stream of drips coming in behind the air duct work over the passenger foot well. I do not think it is the windshield. It is not the heater core. I think it is dried out seam sealer under the cowl or a seal around one of the HVAC penetrations in the fire wall.

So, I am going to start taking things apart and hunting for problems.

Any common problem areas I should look at?

Recommendations for sealers? Seam sealers? High temperature sealers? I assume the best method is to completely remove old sealer and apply a new bead??

I will need a new carpet. Recommendations?

Thoughts and advice appreciated.
 
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Old Sep 16, 2019 | 01:07 PM
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White 97 xlt
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Don't forget to check the windshield wiper pivot while you're in there... I'm not sure if Ford had that problem, but on Mopars it was almost a guaranteed water leak!!
 
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Old Sep 17, 2019 | 11:50 AM
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From: Candy Mountain
Bump to the top.
 
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Old Sep 17, 2019 | 12:03 PM
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From: Des Moines
You can isolate the problem area with a hand held pressure sprayer (recommended) or a squirt gun as these will allow you to better focus a stream of water as compared to a garden hose.

Begin with the seam/opening closest to the bottom of the firewall. Spray a steady but low pressure stream of water on the seam, give it a minute and then check for leaks. Work your way from bottom to top in this way - once you see the water in the cab, the last area sprayed is the leak.
 
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Old Sep 18, 2019 | 06:19 PM
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9fiveoh just had thread maybe it help
Chasing Water Leaks - Ford Truck Enthusiasts Forums
 
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