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I think they are talking about a pickle fork. Do not use that - the puller is the correct way to get it off the steering gear. If you are talking about the ball joint end, you just hit that on the side with a hammer to release the taper end. The same is true for ball joints and tie rod ends. All the pickle fork does is wreck your boots.
I wound up using the fork and 4 lb persuader to beat the puller in between the arm and the steering box because mine was either drawn up so tight or the OEM brands teeth were too thick The fork was just right for hitting both sides of the puller evenly to drive it in to place to begin pulling.
When I went to replace the seals in the steering box on my '94 F-150 I had the box upside down on the bench with a good 2 jaw puller and I literally beat on the puller with a sledge hammer, no go. So I took the box to a welding shop, I thought they would have some sort of press to remove it, no. The guy heated up the arm and put it in cold water and I think he then used an air chisel to remove it.
I am in the same boat as you. I will be cutting it off with a grinder and cut off wheel in the next few days. I tried heat, hammer, and a pitman puller to no avail. And I live in texas with very little rust.
The guy heated up the arm and put it in cold water and I think he then used an air chisel to remove it.
I should clarify here. He used an air chisel with a blunt punch on it to pound the pitman arm off. He did not ruin the pitman arm. I called it an air chisel because I think that's what they are called.
A puller (whether or not it’s specifically a pitman arm puller) is the best method for avoiding damage to the shaft or threads. Many auto parts stores rent them. A pickle fork could damage the steering gear case but is fine for separating the linkage.
Use plenty of penetrating oil. Tighten down the puller and if you don’t see/feel it start to move, give the hex head of the puller 2-3 good whacks with a 2 lb (or larger) hammer - brass would be best to avoid damaging the head. It can also help to hit the collar of the pitman arm if you have the swing room. Then tighten the puller down some more, give it another few whacks, and repeat until it comes off.
As long as you’re able to tighten the puller bolt after hitting it with the hammer (at least 1/4 turn), the arm is moving.
Also, if you don’t want to remove the gear from the truck, sometimes you can gain working room by removing 2 of the mounting bolts, loosening the top one, rotating the gear downward, and then tightening the top one to kind of clamp it in place. You’ll have to disconnect the steering column to rotate it but you won’t have to remove the gear.
Just went through this, had a harbor freight Pittman arm puller. Tightened as tight as I could get it with a breaker bar extended with a pipe. I was starting to worry about breaking the puller it was so tight. A few wacks with a hammer and it came free. This is in PA where rust is plentiful.
I spray PB penetrant on fasteners randomly. Just grab a can and hit everything I can find. Over the years it has paid off. Means less need for heat, cheater bars, and hammers. Mind you I say less need. Not no need.
Will be hitting it Monday. Will have all the stuff gathered by then.
BTW, I saw the snap on tool. Freakin sweet. But oreilly's tool will have to do.
Separtating the pitnam arm from the steering box / steering sector. That is my concern ATM.
Does using heat & then quenching it cause any issues? Does it weaken it or make it too britle?
No. A quench like that will make the steel harder, and more brittle, yes, but it will not be enough to drastically change the composition of the metal. It's essentially being case-hardened, like a sledgehammer would be. The inside is still nice and ductile yet. If you were really worried, you could heat treat it by putting it on a 1 or 2" thick plate of steel and getting them both really hot and letting them cool down at a slow pace.
Edit: by really hot i mean glowing red, enough to see in the dark
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