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Rear differential (Sterling) rebuild procedure with parts listing created by FordTruckNoob.
Moderators Note:
On June 25, 2025, FordTruckNoob found an error in the document attached below, and updated a new replacement document, which can be found in Post #69, later in this repository thread, posted and uploaded June 25, 2025.
The Tech Folder sticky was updated accordingly, removing the link to the document attached below in this Post 31, dated November 16, 2019. The Tech Folder now points to the revised document in Post #69, dated June 25, 2025.
The old document, containing the error, remains attached below.
2000 4R100 Cooler Bypass R&R
2000 GEM Pinpoint Test
2002 Climate Control System Pinpoint Test
2002 Instrument Cluster Pinpoint Test
2002 HVAC Control Components
2002 HVAC Control Components (Excursion)
All posted by FordTruckNoob...
Additional 2001 Service Documentation PDF on HVAC Climate Control posted by Ford Truck Noob:
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level
Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.