Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

7.3L PSD Tech Folder Content Repository

Thread Tools
 
Search this Thread
 
Old Nov 16, 2019 | 10:44 PM
  #31  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Rear differential (Sterling) rebuild procedure with parts listing created by FordTruckNoob.


Moderators Note:

On June 25, 2025, FordTruckNoob found an error in the document attached below, and updated a new replacement document, which can be found in Post #69, later in this repository thread, posted and uploaded June 25, 2025.

The Tech Folder sticky was updated accordingly, removing the link to the document attached below in this Post 31, dated November 16, 2019. The Tech Folder now points to the revised document in Post #69, dated June 25, 2025.

The old document, containing the error, remains attached below.
 
Old Dec 15, 2019 | 04:37 PM
  #32  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Front and rear driveshaft diagram posted by Brian42.

 
Attached Images
File Type: pdf
Driveshaft Diagram.pdf (169.4 KB, 923 views)
Old Jan 4, 2020 | 11:22 AM
  #33  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
GEM wiring diagram posted by Pirschwagon.
 
Attached Images
File Type: pdf
7.3 GEM Wiring Diagram.pdf (100.6 KB, 2312 views)
Old Jan 23, 2020 | 08:59 PM
  #34  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
ESOF diagnosis posted by Colorado Horseman.

 
Attached Images
File Type: pdf
ESOF Diagnosis 2002.pdf (2.89 MB, 1210 views)
Old Jan 27, 2020 | 09:24 AM
  #35  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Motorcraft oil specification WSS-M2C171-F1.

 
Attached Images
Old Feb 14, 2020 | 10:09 AM
  #36  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
ESOF Diagnosis (Pt 1 & 2) copy/pasted by FordTruckNoob and sorted/edited by Sous.




 
Attached Images
File Type: pdf
ESOF Diagnosis 2000 MY Pt 1.pdf (4.83 MB, 715 views)
File Type: pdf
ESOF Diagnosis 2000 MY Pt 2.pdf (4.13 MB, 406 views)
Old Mar 9, 2020 | 09:22 AM
  #37  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Power steering pump R&R created by bdpotts.

 
Attached Images
File Type: pdf
Power Steering Pump R&R.pdf (604.9 KB, 541 views)
Old Apr 15, 2020 | 01:00 PM
  #38  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Forscan switch test procedures. Speed Control (AKA cruise control) button/pedal function test. Document created by FTE'r Slowsure.

 
Attached Images
File Type: pdf
FORScan Switch Test Procedure.pdf (1.12 MB, 3244 views)
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

 Joe Kucinski
story-1

10 Fords to Drive Before You Die

 Joe Kucinski
story-2

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-3

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-4

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-5

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-6

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-7

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-8

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-9

Every 2026 Ford Engine Explained

 Brett Foote
Old May 2, 2020 | 08:54 AM
  #39  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
7.3 Diagnostic Guide Tech Chart posted by Pirschwagon.

 
Attached Images
Old May 6, 2020 | 02:56 PM
  #40  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
GEM DTC list and location within the FSM. PDF list created by Sous.
 
Attached Images
File Type: pdf
GEM DTC's.pdf (372.4 KB, 790 views)
Old May 6, 2020 | 03:07 PM
  #41  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
GEM PID list and location within the FSM. PDF list created by Sous.

 
Attached Images
File Type: pdf
GEM PID's.pdf (265.9 KB, 681 views)
Old May 6, 2020 | 03:20 PM
  #42  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Engine DTC list and location within the FSM. PDF list created by Sous.

 
Attached Images
File Type: pdf
Engine DTC's.pdf (634.6 KB, 1299 views)
Old May 21, 2020 | 04:45 PM
  #43  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
Alignment DIY Method - Toe Rod Adjustment - Toe In how to posted by wpnaes.
 
Old May 26, 2020 | 08:16 AM
  #44  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
2000 4R100 Cooler Bypass R&R
2000 GEM Pinpoint Test
2002 Climate Control System Pinpoint Test
2002 Instrument Cluster Pinpoint Test
2002 HVAC Control Components
2002 HVAC Control Components (Excursion)

All posted by FordTruckNoob...




Additional 2001 Service Documentation PDF on HVAC Climate Control posted by Ford Truck Noob:


https://www.ford-trucks.com/forums/a...1&d=1601291385
 
Old May 30, 2020 | 10:07 AM
  #45  
Sous's Avatar
Sous
Thread Starter
|
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,360
Likes: 5,960
From: Lake Hartwell, GA
FTE Emeritus
2000 Wheel Hub R&R
2000 Wheel Knuckle R&R

Posted by Sous
 
Attached Images
File Type: pdf
Wheel Hub R&R.pdf (712.3 KB, 366 views)
File Type: pdf
Wheel Knuckle.pdf (548.0 KB, 241 views)



All times are GMT -5. The time now is 01:20 PM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE