Weird electrical gremlin
I began taking notes every time that it occurred (along with the weather in case it was a possible water intrusion problem), which led me to discover it was a little over a week between instances regardless of weather. I also bought a bluetooth adapter and FORSCAN so I could scan the code while the error was still activated. After about 10 occurrences, along with the error codes from FORSCAN, I brought the truck back in to the dealer with all the notes I had taken.
The error indicated in my truck included a couple different error codes. One of them was a "Steering angle sensor plausibility failure". (I would assume that means the number the sensor gave didn't make sense, IE: as I'm turning it gives 1,2,3,4,5,96,7,8,9) I'm not certain though, as I'm not a Ford Engineer or Ford mechanic, that's just what makes the most sense based on the name. The other codes were ABS sensor codes, which appear to be attributed to the bad angle sensor information received. I don't have the record in front of me to give you the exact codes, but they are in my truck and I would be happy to get them for you if you are interested.
When I brought the records in to the dealer, they were pleased that I actually had data for them to start investigating. After keeping my vehicle for 3 days (while fixing other minor warranty items), they advised me that they couldn't find anything wrong with the vehicle. However, in the writeup of the mechanic's notes, it looks like they checked all of the harness and did wire pin tests on all of the modules that were called out for having an error code. This is definitely something I didn't want to hear, since I had taken this truck in 3 times for this same error, and always got the same information. ("Nothing is wrong...we can't find a problem").
Either way, I am happy to report that after getting my vehicle back, the errors have not reappeared for over a month now. It literally could have been something as simple as a bad connection at the wiring connectors, and simply unplugging them and plugging them back in resolved the connection issue. That issue has been my only complaint with my truck, so I hope it indeed stays away. I will keep you posted if it returns. I wish you luck with the problem, but as 'mhoefer' suggested, I highly recommend buying a bluetooth adapter and FORSCAN so you can grab the code while it is showing. (Since it clears after a restart) I'm not sure how mechanically inclined you are, but possibly unplugging and replugging the wiring harnesses for the ABS sensor, etc may clear your issue. It could just be a bad connection.
Trust me...I feel your pain. I banged my head against the wall many times over this issue, and I hope it is finally resolved! My saga still continues, the latest being the interior alarm is now haunted and goes off at random now, waking up all the neighbours ;-/
The Ford dealers over here don't like accepting anything to do with "imported" trucks and even have problems solving problems outside the the standard dead battery & oil changes :-)
Strange that attitude to"imported" vehicles - as ALL vehicles on their lots are imported. Australia ceased vehicle manufacturing in 2017 after the vehicle manufacturers lost the subsidised manufacturing gravy when the government at the time said enough was enough (the average subsidy per vehicle was in the vicinity of 9-12%) so off went the majors -GM, Ford, Chrysler, Toyota to their lower wage plants in Asia.




