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Mechanical Fuel Pump question

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Old Jun 22, 2019 | 10:24 AM
  #1  
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Mechanical Fuel Pump question



Everything on my 64 223 is brand new, including all new lines, pump, and fuel tank, so all fuel lines were completely dry starting out. I cranked for a bit for the first time ever today and couldnt get fuel to the filter. I eventually disconnected it from the line, and ran a hose into the gas can, and it primed really quick maintaining the filter at about 3/4 full, so pump is definitely good.

I then unhooked it from the gas can and hooked it back up to the main line, started it again. It ran, and will continue to run currently, but theres definitely something I'm not doing properly it seems.

As can be seen in the pic, that is as full as the filter will remain now, but it happens to be enough to keep it running. The fuel is coming into the filter in short little bursts followed by short pauses.

Do I just need to keep running it and it will work itself out? Or am I skipping some important priming step that I dont know about?
 
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Old Jun 22, 2019 | 10:32 AM
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Is that in line filter on the suction side? Hopefully so because you don't want a plastic filter especially with friction clamps on the pressure side. The fuel flow you describe is normal, fuel is only going to flow enough to fill the bowl. There isn't a constant stream of fuel like you would find in a system with a return.
 
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Old Jun 22, 2019 | 10:45 AM
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Originally Posted by ford390gashog
Is that in line filter on the suction side? Hopefully so because you don't want a plastic filter especially with friction clamps on the pressure side. The fuel flow you describe is normal, fuel is only going to flow enough to fill the bowl. There isn't a constant stream of fuel like you would find in a system with a return.
Yes it is, the filter is between the pump and the fuel tank. The problem is that it's not filling up, its staying at the level it is now. It filled no problem when I had a fuel source less than 1 ft away from it.
 
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Old Jun 22, 2019 | 10:55 AM
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Do you have a vented gas cap?
 
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Old Jun 22, 2019 | 12:22 PM
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Originally Posted by ibuzzard
Do you have a vented gas cap?

Thats what I have. It appears that it is, but not sure. Initially after switching from the gas can to hooking back up to the fuel tank, the filter was half full. At one point, I took of the gas cap and blew in there to try to force some fuel in (read that in another post on this forum when searching). Once I pulled my mouth away, I got hit with a gush of air from the tank, and at that point, fuel level in the filter dropped to where it's at now.
 
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Old Jun 22, 2019 | 01:12 PM
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The filter will never be “full.”
 
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Old Jun 22, 2019 | 01:21 PM
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Originally Posted by instig8r63
The filter will never be “full.”
I would think it should be atleast half full though, right? When I ran a 1 foot hose off the the filter to a gas can initially, it maintained about 3/4 full, which is what i would have expected.
 
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Old Jun 22, 2019 | 01:32 PM
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If it starts and runs I wouldn’t sweat it.
 
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Old Jun 22, 2019 | 01:45 PM
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Originally Posted by instig8r63
If it starts and runs I wouldn’t sweat it.
Main thing I was wondering about was whether I would damage the pump by running it for long periods without the proper amount of fuel being fed to it.
 
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Old Jun 22, 2019 | 02:19 PM
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The smallest air leak in system the pump will have trouble. Pump needs to supply both adequate pressure and volume. For volume test just direct a hose from the fuel pump outlet into a clean container and idle the engine. It should pump at least a pint in under 30 seconds. A mechanic's vacuum gauge also measures fuel pump pressure. 5 to 6 psi is plenty.
 
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Old Jun 22, 2019 | 05:51 PM
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Originally Posted by Tedster9
The smallest air leak in system the pump will have trouble. Pump needs to supply both adequate pressure and volume. For volume test just direct a hose from the fuel pump outlet into a clean container and idle the engine. It should pump at least a pint in under 30 seconds. A mechanic's vacuum gauge also measures fuel pump pressure. 5 to 6 psi is plenty.
You hit the nail on the head, thanks Tedster. The only place that could have been loose would have been the solid line coming out the top of the tank, checked there, and what do you know?

Was able to tighten that up, turned her over, and fuel filter immediately returned to being 3/4 full. Good to go now!
 
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Old Jun 22, 2019 | 07:00 PM
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Good deal. Old fuel hose can also leak a bit past the line where it connects. It doesn't take much.

Many new fuel pumps are suspect these days just as a FYI .... installed a new pump a year or so ago and had to crank the float down lower and lower .... till it was practically at the bottom of the bowl. That isn't right. Should have measured it from the gitgo, could have got my money back. 8.5 psi, almost double the factory spec. It gouged the fuel inlet needle tip pretty good, it would have flooded sooner rather than later I think. Just sayin', just because parts are brand new doesn't mean much anymore.
 
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Old Jun 22, 2019 | 08:33 PM
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Originally Posted by Tedster9
Good deal. Old fuel hose can also leak a bit past the line where it connects. It doesn't take much.

Many new fuel pumps are suspect these days just as a FYI .... installed a new pump a year or so ago and had to crank the float down lower and lower .... till it was practically at the bottom of the bowl. That isn't right. Should have measured it from the gitgo, could have got my money back. 8.5 psi, almost double the factory spec. It gouged the fuel inlet needle tip pretty good, it would have flooded sooner rather than later I think. Just sayin', just because parts are brand new doesn't mean much anymore.
You're right about that, I did question if I had a bad pump at first which is why I which I why I ran a small hose to suck out a gas can for starters. Luckily I shouldnt have to worry about and old hoses or lines for a while. I could probably count the parts on my two hands that I didnt replace, everything else is brand new. Fuel system got a new tank, new solid line from the rail to the engine bay, new pump, new line from the pump to carb. The list goes on with everything else, itd actually be easier for me to tell you what I didnt replace ha.

I was really surprised how quick she cranked and how perfect it ran off the get go, despite the fuel sucking some air in. If I could post a video of the first crank ever my me, I would but dont know how. Literally 2 second crank, fired right up and idled smooth. And when I rebuilt the carb, I just randomly put the air mixture and idle screws back in place and lucked out with where I set em at. I'm sure it could use some minor tweaks, but nothing to stress over
 
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Old Jun 23, 2019 | 06:07 AM
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It will never fill due to the way you primed the fuel line (by sucking) regardless of how airtight the line to the tank is.

If you want the filter to be full, you'll have to prime the line by pushing fuel while holding the filter upright. It can be done with some creativity. One way is to apply about 5 psi to the fuel tank until fuel pushes through the filter. You'll want to disconnect the fuel line just before the pump and then reconnect it after the fuel fills the filter. This way you can fire the engine with minimal cranking...especially important if breaking in a new camshaft.
 
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Old Jun 23, 2019 | 06:11 AM
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Originally Posted by '65Ford
It will never fill due to the way you primed the fuel line (by sucking) regardless of how airtight the line to the tank is.

If you want the filter to be full, you'll have to prime the line by pushing fuel while holding the filter upright. It can be done with some creativity. One way is to apply about 5 psi to the fuel tank until fuel pushes through the filter. This way you can fire the engine with minimal cranking...especially important if breaking in a new camshaft.
Good stuff, I appreciate it. I'll keep that in mind for the the next time I have the fuel system apart.

As for now, I'm happy with where shes at. She runs great, and after tightening my tank pickup line, I have the filter filled to the same level coming from the tank now as I originally had it coming straight out a gas can.
 
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