Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

steering box leaking

Thread Tools
 
Search this Thread
 
Old Jun 6, 2019 | 06:59 PM
  #1  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
steering box leaking

The steering box on my excursion started leaking today pretty good. My wife called from home thankfully and noticed a big puddle of oil on the garage floor. Checked it out tonight after work and found that it is leaking at the pitman arm seal. I have noticed that up until this point it seemed like the steering seemed a little stiff and when starting it in the morning would take a few seconds before the power steering would kick in if you had to turn the wheel right away. So that being said is this indicative of a bad gear box or assuming the bearings are good just replace the seal and call it good?
 
Reply
Old Jun 6, 2019 | 08:07 PM
  #2  
thor363's Avatar
thor363
Fleet Mechanic
5 Year Member
Photogenic
Loved
Joined: May 2017
Posts: 1,313
Likes: 102
From: TN
Change the box. You're driving a very heavy people slayer if not remedied asap.
 
Reply
Old Jun 7, 2019 | 10:26 AM
  #3  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
It looks like there are two options for gear boxes, a 32 vs 36 spline output shaft, how do I tell which one I have without pulling it out of the truck?
 
Reply
Old Jun 7, 2019 | 10:32 AM
  #4  
ArmyLifer's Avatar
ArmyLifer
Fleet Mechanic
Veteran: Army
5 Year Member
Liked
Community Favorite
Joined: Mar 2017
Posts: 1,365
Likes: 179
From: Phenix City, AL
Originally Posted by Dweber85rc
It looks like there are two options for gear boxes, a 32 vs 36 spline output shaft, how do I tell which one I have without pulling it out of the truck?
Get the part number off the Pitman arm and Google it. That’s how I figured mine out. FYI, my early 2000 4x4 was 36 spline.
 
Reply
Old Jun 7, 2019 | 10:37 AM
  #5  
thor363's Avatar
thor363
Fleet Mechanic
5 Year Member
Photogenic
Loved
Joined: May 2017
Posts: 1,313
Likes: 102
From: TN
To the best of my knowledge it's a 36 spline in all Excursions 2000-2005 inclusive.

Here's the Redhead option, and there's also BlueTop

https://redheadsteeringgears.com/pro...spline-sector/

Blue Top indicates 2 different boxes depending on the number of bolts in your top cover:

https://www.bluetopsteeringgears.com...s/show/7319657

https://www.bluetopsteeringgears.com...s/show/7721847

I'm fairly certain you'll find the 36 spline with 4 bolt top cover on your, but verify since it appears a different shaft coupling is used on the 2 bolt cover model (again seriously doubt that the 2 bolt is what you have).

Pirate probably has better options depending on whether this Ex is a daily driver or other use.
 
Reply
Old Jun 7, 2019 | 10:40 AM
  #6  
bluovl's Avatar
bluovl
Laughing Gas
10 Year Member
Photogenic
Joined: May 2011
Posts: 855
Likes: 40
From: SoCal
Club FTE Silver Member

Originally Posted by Dweber85rc
It looks like there are two options for gear boxes, a 32 vs 36 spline output shaft, how do I tell which one I have without pulling it out of the truck?
If your Ex is a 4x4 I think they are all 36 teeth. You could actually count them, it's not that hard. The teeth are arranged in a pattern of groups of 8 or 9. Better yet go Redhead steering and they'll hook you up. I replaced mine with a rebuilt unit from Redhead.
https://redheadsteeringgears.com/?ma...ion=vpf-search
 
Reply
Old Jun 7, 2019 | 11:21 AM
  #7  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
Originally Posted by bluovl
If your Ex is a 4x4 I think they are all 36 teeth. You could actually count them, it's not that hard. The teeth are arranged in a pattern of groups of 8 or 9. Better yet go Redhead steering and they'll hook you up. I replaced mine with a rebuilt unit from Redhead.
https://redheadsteeringgears.com/?ma...ion=vpf-search
I keep hearing about the red head boxes ,why are they so much better?
 
Reply
Old Jun 7, 2019 | 12:49 PM
  #8  
bluovl's Avatar
bluovl
Laughing Gas
10 Year Member
Photogenic
Joined: May 2011
Posts: 855
Likes: 40
From: SoCal
Club FTE Silver Member

Originally Posted by Dweber85rc
I keep hearing about the red head boxes ,why are they so much better?
Well I can only comment based on my experience over many years as a hobbyist. First I have bought many so called "rebuilt" steering boxes and every one of them came with a lot of slop in them. They replace the seals and say they adjust the gears and that's it. Redhead hand fits new gears and recirculating ***** on each of their units and adjust the lash for minimal play. I don't know how many miles your truck has on it, but mine had over 200K on it when I replaced my steering gear. It was worn out with lots play in it. But it didn't leak! With the new Redhead box it feels like a new truck. Mind you all the other steering components where in good or new condition. Bottom line if yours is leaking and loose I would replace it. Should you decide to replace it,stay away from Oreilly's and Autozone. I don't know about a Motorcraft reman, but for the same or less money you can buy a part that has a reliable reputation. That's my 2 cnts.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Jun 7, 2019 | 08:17 PM
  #9  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
It is leaking but it didn't feel loose in the steering at all if anything it just felt stiff every once in a while, which could be the pump also. Tried to get it into my normal shop and he was out 2 and a half weeks... So I ordered a reman from napa, should be here in the morning. The redhead looks nice but the one from napa was $150 less. Hopefully it will not be junk, supposed to have a lifetime warranty.
 
Reply
Old Jun 7, 2019 | 08:20 PM
  #10  
thor363's Avatar
thor363
Fleet Mechanic
5 Year Member
Photogenic
Loved
Joined: May 2017
Posts: 1,313
Likes: 102
From: TN
Buy once cry once. Bust knuckles only once...
 
Reply
Old Jun 7, 2019 | 08:22 PM
  #11  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
Originally Posted by thor363
Buy once cry once. Bust knuckles only once...
That is usually true, won't argue that one...
 
Reply
Old Jun 7, 2019 | 10:41 PM
  #12  
bluovl's Avatar
bluovl
Laughing Gas
10 Year Member
Photogenic
Joined: May 2011
Posts: 855
Likes: 40
From: SoCal
Club FTE Silver Member

Originally Posted by Dweber85rc
It is leaking but it didn't feel loose in the steering at all if anything it just felt stiff every once in a while, which could be the pump also. Tried to get it into my normal shop and he was out 2 and a half weeks... So I ordered a reman from napa, should be here in the morning. The redhead looks nice but the one from napa was $150 less. Hopefully it will not be junk, supposed to have a lifetime warranty.
The Redhead Box is more than just looks.
 
Reply
Old Jun 7, 2019 | 10:45 PM
  #13  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
The redhead and blue top also add a lower sector shaft bearing instead of the factory bushing. This is the biggest improvement.
 
Reply
Old Jun 9, 2019 | 01:32 PM
  #14  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
In getting the box off yesterday I ended up having to torch one of the bolts off and a second has the head starting to round off. I took one to the local hardware store to match it up but everything they had was too short. It seems these are a little bit of an odd size, does anyone have a part number or the actual measurements of the frame to gearbox bolts?
 
Reply
Old Jun 10, 2019 | 10:41 AM
  #15  
msuser92's Avatar
msuser92
Mountain Pass
Joined: Apr 2017
Posts: 180
Likes: 0
From: Central Ohio
Mine from a red head steering box on an 01 are 7/16-14 and 5 1/4" long. I don't recall the red head steering box coming with bolts, so I think those are the factory bolts
 
Reply



All times are GMT -5. The time now is 08:43 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE