Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

steering box leaking

Thread Tools
 
Search this Thread
 
Old Jun 10, 2019 | 12:42 PM
  #16  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
I ended up ordering a couple from a local dealer, should be here in the morning. From what I found these have a special thicker portion on the head end of the shaft of the bolt to help center it in the hole better than a standard bolt would. Part number is 392009-S100. It is a 12 mm x about 130 mm bolt. A normal 12 mm bolt of that length probably would be fine but nobody locally has anything that long in metric. They switched to larger 14 mm bolts on later trucks. Hated to spend that much for a bolt,$13.95 each, from a dealer but I need to get my truck up asap and can't wait all week for Amazon to deliver. Other than breaking the rusted power steering lines taking them off the install of the new box went well.
 
Reply
Old Jun 11, 2019 | 08:24 PM
  #17  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
I installed the new bolts and tested it out. The new pressure hose is leaking at the pump. I see there is a nylon seal on the fitting that is supposed to butt up against the pump but I can't get it to thread in that far? Wrong hose or something stuck in the pump?
 
Reply
Old Jun 12, 2019 | 06:19 AM
  #18  
bluovl's Avatar
bluovl
Laughing Gas
10 Year Member
Photogenic
Joined: May 2011
Posts: 855
Likes: 40
From: SoCal
Club FTE Silver Member

Originally Posted by Dweber85rc
I installed the new bolts and tested it out. The new pressure hose is leaking at the pump. I see there is a nylon seal on the fitting that is supposed to butt up against the pump but I can't get it to thread in that far? Wrong hose or something stuck in the pump?
As I remember that hose should tighten down good and snug on the pump. Do you still have the old hose? Maybe try and see if it will run all the way in. Is yours diesel or gas. The diesel has a swivel type connector fitting. Maybe you have the wrong hose.
 
Reply
Old Jun 12, 2019 | 07:00 AM
  #19  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
I think that I have the old one still I can try. Now that you mention it I think they gave me a hose for a hydroboost system which after looking a bit I don't have. I heard them say it but just thought it was a fancy Ford marketing term the manufacturers all use for their stuff. I'll pick up a new hose tonight just in case.
 
Reply
Old Jun 12, 2019 | 07:30 PM
  #20  
Dweber85rc's Avatar
Dweber85rc
Thread Starter
|
Fleet Mechanic
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2019
Posts: 1,293
Likes: 164
It ended up being the wrong hose. The hydroboost hose fitting end looks nearly identical to the correct hose. The difference is in the pitch of the threads. The hydroboost hose has a slightly bigger pitch to the threads. Installed new hose and made sure to not overtighten. Now my steering wheel is off center but I found the tech article about straighten it so I will work on that in a few days. Thanks for the help everyone!
 
Reply
Old Jun 13, 2019 | 01:32 PM
  #21  
bluovl's Avatar
bluovl
Laughing Gas
10 Year Member
Photogenic
Joined: May 2011
Posts: 855
Likes: 40
From: SoCal
Club FTE Silver Member

Originally Posted by Dweber85rc
It ended up being the wrong hose. The hydroboost hose fitting end looks nearly identical to the correct hose. The difference is in the pitch of the threads. The hydroboost hose has a slightly bigger pitch to the threads. Installed new hose and made sure to not overtighten. Now my steering wheel is off center but I found the tech article about straighten it so I will work on that in a few days. Thanks for the help everyone!
Very well then.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
manicmech
1973 - 1979 F-100 & Larger F-Series Trucks
6
Nov 17, 2004 08:45 AM
1stF250
Brakes, Steering, Suspension, Tires, & Wheels
2
Jun 14, 2004 12:49 AM
carpe_diem
1987 - 1996 F150 & Larger F-Series Trucks
3
Jan 21, 2004 11:10 PM
geo_bar
1987 - 1996 F150 & Larger F-Series Trucks
10
Apr 12, 2003 08:57 PM
thoseapples
1987 - 1996 F150 & Larger F-Series Trucks
2
May 7, 2002 08:12 PM




All times are GMT -5. The time now is 08:24 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE