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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

No start help.

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Old Apr 1, 2019 | 09:10 AM
  #1  
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No start help.

I currently have a 2005 6.0 that will crank and not start. I have ran the diagnostics on the truck and all of the hops are working correctly. When I turn the key forward I can hear the fuel pump and the clatter of the injectors but when I crank it sounds like there is no fuel getting to the injectors. Sounds dry for a lack of better words. What could be my issue? TIA.
 
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Old Apr 1, 2019 | 09:30 AM
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I would start with seeing if the fuel bowl in the engine fills up or not. Remove the secondary fuel filter from the housing and siphon out the fuel with a turkey baster. Have a helper cycle the key to cause the fuel pump to run(not start the truck) and watch to see if the fuel rises into the bowl quickly. It should. Be ready to shout OFF to your helper. I would put some towels around the bowl to catch spills.
 
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Old Apr 1, 2019 | 09:54 AM
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I'll give that a shot. Is there anything sensitive within the second fuel filter bowl I should be careful with or is it straight forward?
 
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Old Apr 1, 2019 | 12:11 PM
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After verifying fuel is filling up the secondary fuel filter bowl ......................

You need over 500 psig from the high pressure oil system for the FICM to send a fueling command. What is your cranking ICP pressure?

Also, would be good to know what the cranking rpms and voltage numbers are.

Post FICM MPower and LPower when cranking also!
 
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Old Apr 1, 2019 | 12:52 PM
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I know the ficm is at 48.5 volts while cranking. Batt is 11.5 while cranking. Icp shows .5 volts and 2500psi while cranking. Hpop/ ipr shows 85% while crank and 14.5 when koeo. Also not sure of the cranking rpm, I have a 6.4 diesel starter on the truck for the higher crank. I hope that gives you more info. But I will look at the upper fuel filter bowl when it's not raining or snowing. So hopefully tomorrow.
 
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Old Apr 1, 2019 | 01:09 PM
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0.5 volts correlates to LESS THAN 500 psig pressure. The 2500 psig you are seeing is a "default number" and is not accurate.

You could try starting with the ICP unplugged, but you most likely have an issue with the high pressure oil pressure (leak, bad IPR valve, or bad HPOP - which isn't very common for the 05 and up).
 
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Old Apr 1, 2019 | 01:31 PM
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Okay I'll try that. Was just going with what I remembered the scanner saying. I can repost actual values when I'm done work to verify I'm giving a real set of number. Thanks for the help.
 
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Old Apr 5, 2019 | 08:42 AM
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Okay so tried to start it with the icp unplugged and still a hard crank no start. Haven't checked the fuel filter bowl yet as the weather isnt cooperating very much and the truck doesnt fit in my garage. Again I will say that all the scans for the oil pressure check out and ficm voltage and sync are good. Icp and ipr check out too. Hpos is all checked out and good and also the lpos is good too. Not sure why this truck wont start. Any other problems I should look into?
 
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Old Apr 5, 2019 | 08:45 AM
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IMO you are likely to have an issue w/ the high pressure oil. 2500 psig is an "assumed number". I would believe the voltage of .5 volts, which correlates to less than 500 psig (which is needed to start).
 
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Old Apr 5, 2019 | 09:25 AM
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So are you suggesting a new icp sensor might get this truck started?
 
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Old Apr 5, 2019 | 09:44 AM
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Absolutely not what I am saying. I am saying the ICP sensor is probably OK and the voltage is at 0.5 because your pressure is actually low.

Originally Posted by bismic
0.5 volts correlates to LESS THAN 500 psig pressure. The 2500 psig you are seeing is a "default number" and is not accurate.

You could try starting with the ICP unplugged, but you most likely have an issue with the high pressure oil pressure (leak, bad IPR valve, or bad HPOP - which isn't very common for the 05 and up).
 
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Old Apr 5, 2019 | 09:56 AM
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I'm no psychic as Mark knows, but I see an air test in your immediate future
Before you ask about that, look in the folders here or google it. You will be very well informed on what to do.
 
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Old Apr 5, 2019 | 10:07 AM
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Thanks Mike! I was pre-occupied and wasn't thorough in posting!

An air test will most likely point to the leak area as Mike indicated above. The most likely "leak" points are (since the HPOP failure itself is not common):
1. Dummy plug o-ring leak (in the high pressure oil rail under the valve covers)
2. STC fitting (the HPOP discharge fitting)
3. clogged or failing IPR valve - remove and inspect (remove turbo air inlet and the air filter, degas bottle and bracket, and FICM for easier access to IPR valve)
4. Injector top o-ring (under the valve covers)
5. Standpipe leak (in the high pressure oil rail under the valve covers)
 
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Old Apr 5, 2019 | 10:28 AM
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The stc fitting is the updated one, just replaced. The standpipes and dummy plugs also updated one with the teflon ring and the o ring. Also replaced the injector top o ring as it came with the kit. Everything oil pressure related has been replaced with all new updated components and o rings. Ipr valve is clean and new screen attached came with the stc kit. Scanner shows everything working as it should. And yes I've seen how to do the air leak test. Just haven't performed it yet as I am waiting on the adapter fitting and also figured all new parts would leak. Lol.
 
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Old Apr 5, 2019 | 10:41 AM
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That information would have been helpful to post earlier, lol ........

Then why are you only getting .5 volts from the ICP sensor when cranking, if everything is working as it should? With 2500 psig, the ICP should be over 3 volts. Which one do you believe? (I tend to believe the ICP sensor to be working and that .5 volts is real since you couldn't start w/ the ICP unplugged)

You said the ICP checks out in an earlier post. How did you determine that? Was it simply the 2500 psig cranking reading?
 
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