Swapping frames
Thanks in advance
Swap all the drivetrain onto the new frame and the put everything back on in reverse order.
All the parts should fit from the rear bumper right up to the front fenders.
The front bumper is a different story and maybe the radiator support?
Dave ----
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Disconnect the hydraulic clutch. If it were me, I'd remove the clutch master, line, and slave all together and set them aside.
Remove shifter from transmission.
Disconnect tail light wiring, and fuel tank fill hose(s) and lift the bed off the truck.
Disconnect speedo cable at the transfer case and leave it connected to the cab.
Disconnect steering shaft from steering box (at rag joint, 1 bolt on the splined pinch connection).
Disconnect frame harness from cab (tail light wiring, fuel sender, reverse switch, etc).
Disconnect charging and starting wiring (RH front fender) and disconnect ignition and sensor wiring (LF fender liner)
Disconnect heater core hoses.
Disconnect throttle cable.
Disconnect the brake proportioning valve connector on the frame.
Disconnect vacuum line from brake booster.
Disconnect brake lines from master cylinder.
Lift cab off frame.
The front clip is easy. I'd almost be inclined to leave the fenders connected to the cab. Just remove the hood and the rad support.
Once you disconnect the headlights and the horn and radiator hoses, you can lift the rad support right off the truck with the radiator and grill and everything attached.
Does the replacement 1995 frame still have the rubber cab mounts and radiator support mounts in place in decent condition? I can guarantee you that if the frame is rotten in the 1986, you won't be re-using the cab and radiator core mounts from it. You'll probably have to run all new brake lines as well.
















