Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

How Far To Go...

Thread Tools
 
Search this Thread
 
Old Jan 19, 2019 | 08:16 PM
  #1  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
How Far To Go...

Just rolled over 180,500 miles on my 6.0 Excursion and I knew I had a slight head gasket leak since I got it at 150,000 miles. I’ve dumped almost $15k in parts alone since then and now it’s about time to weigh my options on what to do next...I can hear a slight lifter tick but she runs great other than the head gasket(s) pressurizing coolant.

Replace heads with Kill Devil Diesel O-ringed heads and Felpro head gaskets with the cab on

Pull the motor, replace lifters and pans, re-seal front and rear covers

Pull the motor, replace lifters/pans, re-seal rear cover, upgrade to front cover with 100mm water pump and replace LPOP

Pull the motor and have it rebuilt then do above

Replace motor with new long block with stage 1 Colt cam and o-ringed Kill Devil Diesel iron heads

Other recommendations for a 6.0 that’s not a daily driver but I need to be dependable and last another decade or more...light towing and some longer road trips pulling my small poling skiff (I’m a part time fishing guide)...
 
Reply
Old Jan 19, 2019 | 08:28 PM
  #2  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Slight lifter tick....... been there.

I have my own little money pit flung all over my garage.

If you think it's a lifter tick, it has to come out and the cam inspected. Then weigh your options.

The larger water pump on later models was for more coolant through the larger exhaust flow-through of the second generation of EGR cooler.
 
Reply
Old Jan 20, 2019 | 12:15 AM
  #3  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Yessir that’s the problem! I don’t have a whole lot of time to pull the motor and do a bunch of tear down and inspection of parts that might look fine but end up failing in no telling how long from now. I either need to install new heads and gaskets and see how far she takes me, do a little more and pull the motor to replace all the lifters, have a full rebuild done or just buy a long block and send in my core. It’s a tough decision. My lifter tick might not even be that, it’s just what Charlie Fish at KC Turbos heard when I sent him a video of my truck idling. 180k on a 6.0 that’s been taken care of isn’t a lot of miles. I’d like to hear more opinions. I’m sure most guys would just drop heads and gaskets on it and drive it until it dies but I really don’t want that day to be even a couple of years from now. A full rebuild or long block swap sounds better to me. If I go that route I need a reputable shop to get it from too.
 
Reply
Old Jan 20, 2019 | 03:51 AM
  #4  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Mine was referred as an injector tick, its a deep hole.

For me, the plan was pop one head and replace the lifter. That turned into both heads removed, fixing problems, finding more problems, then finding more problems., finding more problems..... On and on.

The process should have been almost full teardown and assess but I was trying to do this with the least expense, thinking things can't be that bad. In hindsight, a replacement short lock would have been better at the least in time if not cost. I don't want to total this up. What you are saying, a long block from Ashville or Kill Devil, or whomever you choose IMO would be best.
 
Reply
Old Jan 20, 2019 | 06:56 AM
  #5  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Someone listening to a video could easily mis-diagnose it as a lifter tick when it could actually be just an exhaust leak on an up pipe or a manifold port for example.
 
Reply
Old Jan 20, 2019 | 10:46 AM
  #6  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by 87crewdually
Someone listening to a video could easily mis-diagnose it as a lifter tick when it could actually be just an exhaust leak on an up pipe or a manifold port for example.
I don’t really hear any odd ticks...

 
Reply
Old Jan 20, 2019 | 12:35 PM
  #7  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
I don't hear anything suspicious but it could sound way different being there.
You could always pull the valve covers and inspect valve train for cracked rockers, bent pushrods, collapsed lifters, ect...
Personally, since you plan on heads anyways, I would inspect everything as it comes apart for the new heads. If you find something then deal with it. You could always pull the engine later.
I don't find it bothersome working on it with the engine in the frame. I can have one head off and starting on the second probably before some would have the engine out. Removing the drivers side engine mount and using a jack to raise or lower it to get the clearance is sufficient and works perfectly for me. Yanking the engine is alot more work and more opportunities for things to go wrong to me so I don't do it. But that's me. I guess some of my best work is laying down................. across a radiator!
 
Reply
Old Jan 20, 2019 | 01:11 PM
  #8  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
I listened to it on my Mac and do not hear any ticking by my definition.

Here is my metallic tick, mostly heard around 0:20+.


 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jan 20, 2019 | 02:19 PM
  #9  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by 87crewdually
I don't hear anything suspicious but it could sound way different being there.
You could always pull the valve covers and inspect valve train for cracked rockers, bent pushrods, collapsed lifters, ect...
Personally, since you plan on heads anyways, I would inspect everything as it comes apart for the new heads. If you find something then deal with it. You could always pull the engine later.
I don't find it bothersome working on it with the engine in the frame. I can have one head off and starting on the second probably before some would have the engine out. Removing the drivers side engine mount and using a jack to raise or lower it to get the clearance is sufficient and works perfectly for me. Yanking the engine is alot more work and more opportunities for things to go wrong to me so I don't do it. But that's me. I guess some of my best work is laying down................. across a radiator!
I’m not scared to use that method to pull the heads but at 180k I’m almost dead set on replacing lifters which requires pulling the motor to remove the rears unless you drop the transmission and remove the rear cover with the engine in.
I just popped the hood and listened and don’t hear any odd noises either.
Originally Posted by TooManyToys.
I listened to it on my Mac and do not hear any ticking by my definition.

Here is my metallic tick, mostly heard around 0:20+.


https://youtu.be/ONLXPvEnkjE
Yessir your noise was definitely well defined!
 
Reply
Old Jan 20, 2019 | 02:29 PM
  #10  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
Originally Posted by 87crewdually
I...... I can have one head off and starting on the second probably before some would have the engine out. .......
Dude, you could have had your entire truck disassembled and put back together by the time I had the engine out.
 
Reply
Old Jan 20, 2019 | 04:22 PM
  #11  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by TooManyToys.
Dude, you could have had your entire truck disassembled and put back together by the time I had the engine out.
Necessity sets the pace.

 
Reply
Old Jan 20, 2019 | 04:34 PM
  #12  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by SmackDaddy

I’m not scared to use that method to pull the heads but at 180k I’m almost dead set on replacing lifters which requires pulling the motor to remove the rears unless you drop the transmission and remove the rear cover with the engine in.
I just popped the hood and listened and don’t hear any odd noises either.
When I did mine and installed the KDD o-ringed heads it had 185k or there abouts. I gathered my parts including new Motorcraft lifters. Upon inspection of the front 2 sets I was able to check they looked and felt fine. Not a mark on anything. So I just swapped the front 2 sets. Right or wrong it is my truck and I already had the old ones with the new ones full of oil to go in. With the miles I've seen these go with original lifters I'm not scared. It turns a wheel everyday practically and always gets serviced timely and with synthetics along with other precautionary repairs and mods. If the lifter "Gods" pull my number then I'll deal with it.
But by all means go for it. I'm not trying to persuade you either way. I just don't think it's an absolutely necessary IMO.
 
Reply
Old Jan 20, 2019 | 06:07 PM
  #13  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by 87crewdually
When I did mine and installed the KDD o-ringed heads it had 185k or there abouts. I gathered my parts including new Motorcraft lifters. Upon inspection of the front 2 sets I was able to check they looked and felt fine. Not a mark on anything. So I just swapped the front 2 sets. Right or wrong it is my truck and I already had the old ones with the new ones full of oil to go in. With the miles I've seen these go with original lifters I'm not scared. It turns a wheel everyday practically and always gets serviced timely and with synthetics along with other precautionary repairs and mods. If the lifter "Gods" pull my number then I'll deal with it.
But by all means go for it. I'm not trying to persuade you either way. I just don't think it's an absolutely necessary IMO.
I appreciate the insight. Reading the horror stories about collapsed lifters and needle bearings trashing an engine I guess I got spooked...I should be used to it by now because I had a pretty good idea what I was getting into when I bought a 6.0!
If I could get Jared at KDD to return a call I’d be a little more motivated to buy his heads but I’m not dropping that kind of coin on someone’s product without a little more information. I know he’s up to his eyeballs in heads in the machine shop but that’s all because of guys that buy his heads. I’ve read enough on them on the powerstroke.org forum to make a man cross-eyed. I’d rather buy his o-ringed iron heads than a remanufactured set from anywhere else but I need a few minutes of his time to confirm a few things...
 
Reply
Old Jan 20, 2019 | 06:33 PM
  #14  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,828
Likes: 3,113
From: Jersey Shore
I'm not of the opinion it's always the lifter that goes south. But that's a decision you have to make.
 
Reply
Old Jan 20, 2019 | 07:56 PM
  #15  
SmackDaddy's Avatar
SmackDaddy
Thread Starter
|
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Originally Posted by TooManyToys.
I'm not fo the opinion it's always the lifter that goes south. But that's a decision you have to make.
I’m trying to decipher your message...haha
I think replacing lifters while I’m doing all this would be a good idea but if I pull them and they are in fine shape I still don’t think I’ll leave them. It’s not my style.
 
Reply



All times are GMT -5. The time now is 07:39 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE