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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Injector install

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Old Dec 19, 2018 | 11:22 PM
  #1  
rc.chris's Avatar
rc.chris
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Injector install

I’m going to stud my truck and will be pulling the injectors, should all the O-rings be replaced when reinstalled? If so, where’s best place to order them and should I use only oem?
 
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Old Dec 19, 2018 | 11:25 PM
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FiznUKa
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From: Salt Lake City, utah
Yes replace the orings and copper crush washers. Alliant sells a good kit. Give me a second and I’ll find the number

AP0002 is the kit.
 
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Old Dec 19, 2018 | 11:55 PM
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Ok, thanks
 
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Old Dec 20, 2018 | 06:59 AM
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navistarnut
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From: NW IA
Get the bore brushes if you want to get those bores spotless, pretty much rule of thumb you should be able to eat off the surface of a cleaned injector bore.
The little one works very nice for the crush washer surface.

https://www.xtremediesel.com/alliant...ctor-brush-kit

I think it was Sean who might have found a slightly cheaper alternative?
 
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Old Dec 20, 2018 | 10:33 PM
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SmackDaddy
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From: Texas
Originally Posted by navistarnut
Get the bore brushes if you want to get those bores spotless, pretty much rule of thumb you should be able to eat off the surface of a cleaned injector bore.
The little one works very nice for the crush washer surface.

https://www.xtremediesel.com/alliant...ctor-brush-kit

I think it was Sean who might have found a slightly cheaper alternative?
Ed at FICMRepair rented a set of Aliant bore brushes to me when I did my injectors. I see no reason to buy brushes unless you plan on swapping injectors a lot.
 
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Old Dec 21, 2018 | 10:30 AM
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Jason Cook
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Yes do that!

Whenever you take out some with a o-ring always replace it! no matter what the anybody ever tells you! They are very cheap and easy to replace so the part won't leak. BTW
 
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Old Dec 21, 2018 | 10:56 AM
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SmackDaddy
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From: Texas
Originally Posted by Jason Cook
Whenever you take out some with a o-ring always replace it! no matter what the anybody ever tells you! They are very cheap and easy to replace so the part won't leak. BTW
I concur! This goes for just about any part with O rings, gaskets and seals.
 
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