Alternator stator wire
It melted because it carries power when the alternator is running, so you simply shorted it out to ground by attaching it to the bolt. A stator is part of the inner workings, and is not a ground. The only wire that runs from an alternator to a regulator mounting bolt is a ground wire.
So a few important questions first:
1. What year is your truck?
2. Does it have full gauges in the dash, or warning lamps? That dictates where the wire goes, but there are only two places with stock alternators.
3. Is this a stock type alternator?
If you have gauges, which most of our trucks are optioned with, your stator wire would have been to power the carburetor choke.
If you have indicator lamps, the stator wire runs to the stator ("S") terminal on the voltage regulator.
Let us know what you have exactly and we can run down all the important wires for the alternator system.
Oh, and welcome to Ford-Trucks too! Sorry to hear about the melt-down.
Paul
thanks for all your help,
James
It puts out half the volts (6-7) of the big output lug of 13.5 - 14.5.
On some of the 80's trucks the stator was hooked to the electric choke assistance as the cap was only made for 6 -7 volts not 12 volts like after market carbs.
Dave - - - -
The ammeter may say AMPS, or BAT, or something like that. Not sure what labeling Ford used in '71 but someone can confirm.
The alternative is just warning lamps. And we need to know this so we can correctly wire your alternator and regulator. Being a Ranger, I would think that it would have the gauges, but you never know.
The three terminals (four actually) are clearly marked with BAT (main charge post), STA (stator post, unused for now), FLD (Field post) and GRD (ground post)
You can actually ground the voltage regulator's mounting screw to anything on the aluminum case of the alternator, but the GRD stud is a nice convenient spot.
Are your wires all separated now, or are they still in the original molded rubber "strain relief" thingy? That would be a large black block of plastic or rubber that protects the wires, and orients them so it's harder to get them on wrong.
Field wire is Orange.
Charge wire is Black, or Black w/yellow stripe.
Ground wire is usually just a small black one, maybe with a red stripe, and if your rubber protector is intact, usually is just a metal ring that is used to mount the wires. The ground wire is inside the rubber block.
The stator wire is White w/black, but as mentioned in your case likely not used. The Broncos all got the stator wire in '73 to help open the carburetor choke. Not sure when the full-size trucks got it. But if it's messed up and you don't have an electric choke, you don't need it for now anyway.
If you do have an electric choke, let us know what kind of carburetor it is.
Cool. These old things are a learning experience almost every day!
Good luck!
Give us some more details when you can just in case. Even better would be a picture of the instrument panel, and a couple of under the hood. Near the battery and alternator and starter relay/solenoid, one on the top of the carburetor, and just a general overall one.
Thanks
Paul










