Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Preventive Maintenance Suggestions

Thread Tools
 
Search this Thread
 
Old Oct 28, 2018 | 01:10 PM
  #1  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
Preventive Maintenance Suggestions

I've removed a lot of pieces from the top of the engine while chasing down a coolant leak. The alternator, ficm, degas, air filter, turbo, intake manifold and fan shroud are out of the way.

This is a 2004.5 build, January 2nd. Truck has 67.5k miles on it. Here's what was done in the past:
Head studs by Ford during head gasket replacement way back during the warranty period.

5,000 miles ago I:
Cleaned the exhaust side of the turbo.
Installed new oil cooler, fan belt, water pump, radiator hoses, thermostat and did an EGR delete.

Last year I replaced the ficm with one from Ed, installed a L-N alternator, new Odyssey batteries and added some additional battery cables.

I'm also changing to Rotella ELC during this maintenance period.

Now while the top of the engine is exposed, I'm open to suggestions for items you think I should consider as preventive maintenance.

David
 
Reply
Old Oct 28, 2018 | 03:09 PM
  #2  
mattdoc88's Avatar
mattdoc88
Laughing Gas
10 Year Member
Photogenic
Photoriffic
Joined: Oct 2013
Posts: 817
Likes: 6
You could do an external crank case vent if you're interested.
 
Reply
Old Oct 29, 2018 | 08:36 AM
  #3  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
I found some info from a Google search, and decided to; change the standpipes and dummy plugs, and the STC fitting of the HPOP.

David
 
Reply
Old Oct 29, 2018 | 12:48 PM
  #4  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
You won't need to worry about the STC......it won"t have one
 
Reply
Old Oct 29, 2018 | 03:39 PM
  #5  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
Originally Posted by navistarnut
You won't need to worry about the STC......it won"t have one
Thanks for the info, I guess I misread something previously. Based on your post, I checked on this again and NO 2004 engines had the STC.
I appreciate your post.
David
 
Reply
Old Nov 4, 2018 | 03:44 PM
  #6  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
While this engine bay has some temporary space to work in, I looked at the glow plug harness connections and 4 of 8 have been leaking oil, so I pulled both harnesses today. The passenger side plugs all came out unbroken. However, I did have to resort to using an angled pick inside the head to work them out. The driver side harness was a booger. I used the removal tool outside and the angle pick inside the head and still broke 2. That whole job really is the PITA I've read about in multiple threads.

New harnesses and glow plugs are ordered. I read several guys suggested using anti-seize on the new rubber plugs and o-rings, instead of oil. Any opinions on the anti-seize?

David
 
Reply
Old Nov 5, 2018 | 05:37 AM
  #7  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Use Motorcraft glowplugs ONLY. Tip failure is catastrophic.
 
Reply
Old Nov 5, 2018 | 06:41 AM
  #8  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
Originally Posted by 87crewdually
Use Motorcraft glowplugs ONLY. Tip failure is catastrophic.
Thanks. The new parts are coming from a Ford dealership.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 5, 2018 | 09:02 AM
  #9  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,825
Likes: 3,108
From: Jersey Shore
Yes it is, and can lead to a lot of future frustration you would not expect.
 
Reply
Old Nov 5, 2018 | 09:30 AM
  #10  
HTM101's Avatar
HTM101
Thread Starter
|
Tuned
Joined: Apr 2017
Posts: 278
Likes: 1
From: Maryland
Must make a heck of a mess.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Luke Langlois
6.0L Power Stroke Diesel
16
Oct 6, 2017 07:44 PM
Jack207407
6.0L Power Stroke Diesel
9
Sep 3, 2017 10:32 PM
Thor'sHammer
6.0L Power Stroke Diesel
29
May 28, 2015 06:31 PM
Donzi Dude
6.0L Power Stroke Diesel
4
Oct 21, 2013 09:51 PM
t_g_farrell
Explorer, Sport Trac, Mountaineer & Aviator
2
Jun 14, 2007 09:49 AM




All times are GMT -5. The time now is 11:17 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE