Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Tranny Advice

Thread Tools
 
Search this Thread
 
Old Oct 9, 2018 | 02:21 PM
  #1  
Joshua Dishong's Avatar
Joshua Dishong
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 53
Likes: 0
From: Maryland
Tranny Advice

Been saving up some $$$ looking at replacing my TC (marbles-in-a-tin-can) variety with a beefed up tripple disc one...figured I'd do a 6.0 cooler, full fluid exchange, and add an upgraded valve-body while it was going to have to be R&R'd anyway...

I'm at the point where I'd be ready to pull the trigger by the end of this month, but I'm starting to question whether it would just be better to wait until she blows and put in an HD4R100 ...

It only has 106k on the odometer, had fluids changed by dealer at 75k (previous owner, have record), but has had the "noisy converter" going back at least 15k mi before that according to him ... so figure 45-50k on the TC since it started...I've had it since 80k...no problems shifts firm, holds well towing...it's only ever been used for recreational towing (RV) by both the PO and myself.

My goal/thinking would be to eliminate the noisy converter, and beef it up / increase the longevity with the upgrades...also help it hold up to a little higher HP when I get around to adding a hydra/tunes and who know's what else once you head down that rabbit hole...

Does anybody have experience with these noisy converters? If its been this long...am i already on borrowed time? I don't want to throw $2k at it, and then have the tranny blow in a year anyway and have to do the whole thing again...but at the same time, if I can spend 2k instead of 4k and get another 5+ years out of it...well then that is $2k more I can spend on other goodies, vacations, etc

Sorry for rambling, just looking for some opinions!

Thanks!

 
Reply
Old Oct 9, 2018 | 02:49 PM
  #2  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
Put a converter in it and a Tugger HD-2 kit.
 
Reply
Old Oct 9, 2018 | 04:03 PM
  #3  
Colorado350's Avatar
Colorado350
Postmaster
Joined: Nov 2015
Posts: 4,807
Likes: 125
From: Colorado Springs
Here’s my .02, My transmission shop does free inspections then based on the inspection they decide on the next step and the urgency of that step. I believe in preventative maintenance especially those things that can leave you on the side of the road. So, I would find a reputable shop and have them inspect everything, then decide what to do and when to do it.
I had my transmission rebuilt, triple disc TC, Tugger HD-2 shift kit it came to $3900 with unlimited mile warranty. It has worked flawlessly since the rebuild.
 
Reply
Old Oct 9, 2018 | 04:08 PM
  #4  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,766
Likes: 56
From: East Tawas, MI
Kinda disagree with Dan.

If you've been shaking the paint can for 15 k it is time to look at a rebuild. My 99 did the same thing and I drove it until it crapped out at 8000 miles after the noise started.

Depends on how deep your wallet is. I had my original rebuilt with the tug kit and a new converter and that was 100,700 miles ago. I do maintain the trans and thus far no issues.

My truck had roughly 100k when done.

It did require a full flush of the entire system and since your throwing away your cooler for a 6.0 I would recommend not only driving it locally but get it scheduled asap. Fact is, they are a great trans after the upgraded kit and converter.

I tow a 29 fth wheel and a 10000 pd boat. (Not together unless beer is involved) but haven't had a problem since.

Denny (by the way, my out the door was 1700 bucks. No regrets.

The rattle you hear is the TC coming unglued and circulating thru the system. It stops at the filter but like blood, it's at the bottom of the heart. JS
 
Reply
Old Oct 9, 2018 | 04:11 PM
  #5  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,766
Likes: 56
From: East Tawas, MI
Guess I do agree with Dan after a replay!!! Sorry Danno!
 
Reply
Old Oct 9, 2018 | 05:13 PM
  #6  
Joshua Dishong's Avatar
Joshua Dishong
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 53
Likes: 0
From: Maryland
Originally Posted by DieselDenny
Kinda disagree with Dan.

If you've been shaking the paint can for 15 k it is time to look at a rebuild. My 99 did the same thing and I drove it until it crapped out at 8000 miles after the noise started.

Depends on how deep your wallet is. I had my original rebuilt with the tug kit and a new converter and that was 100,700 miles ago. I do maintain the trans and thus far no issues.

My truck had roughly 100k when done.

It did require a full flush of the entire system and since your throwing away your cooler for a 6.0 I would recommend not only driving it locally but get it scheduled asap. Fact is, they are a great trans after the upgraded kit and converter.

I tow a 29 fth wheel and a 10000 pd boat. (Not together unless beer is involved) but haven't had a problem since.

Denny (by the way, my out the door was 1700 bucks. No regrets.

The rattle you hear is the TC coming unglued and circulating thru the system. It stops at the filter but like blood, it's at the bottom of the heart. JS

I had it checked by a local (to the PO) diesel specialty shop before I bought it. In addition to a test drive, he drained the fluid in the pan, and inspected it and told me everything looked perfect...that was about 20k mi ago, and about 25k mi after the PO said the rattle had started. He told me the issue was very common on 99’s and more of a nuisance than anything else....he told me to be aware of drastic changes to the noise as that was when it needed to be replaced.

My experiences are pretty much in line with what he told me with my only complaint about it being the noise...

so are you saying a rebuild is imminent and unavoidable in the immediate future?

I hadnt heard much much about the Tugger kit...I’ve been looking at either a JW or BTS valve body swap...would you be suggesting the tugger in lieu of one of those options? Can anyone who has a BTS or JW valve body installed chime in to compare?
 
Reply
Old Oct 9, 2018 | 06:08 PM
  #7  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

I'd change the convertor. Ford was back when. Sometimes they last and some times they just go out. It's that or rebuild. If you don't have a cooler on it change that to.
 
Reply
Old Oct 9, 2018 | 06:50 PM
  #8  
hydro man 17's Avatar
hydro man 17
Posting Guru
Joined: Oct 2012
Posts: 1,910
Likes: 2
From: Hat Creek Ca
Just a side note on the trans cooler. Be aware that if you drive it until the trans fails you are looking at another new cooler. They are not TOO expensive, especially if you go with the Dorman, and I hear that they seem to have good quality and are near half the cost of OEM. Is OEM worth the extra cost? IDK but I have always been "get what you pay for" kind of guy.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Oct 9, 2018 | 08:56 PM
  #9  
pirate4x4_camo's Avatar
pirate4x4_camo
Lead Driver
Joined: Apr 2011
Posts: 8,259
Likes: 346
From: Northern California
D&P builds a great billet torque converter in house and will build it to your specs if you want a specific stall., worth calling them if you are considering a billet converter as they are competively priced with the mass market stuff. (916) 921-6600

as to your current trans, have you tested the line pressure ? Specs are in the factory service manual but I’m sure you can also google it. If you are going to add a tugger valve body you may as well through in a set of Red Eagle clutches while you have the trans out, a new pump isn’t that much more $$ since you are already in deep.
 
Reply
Old Oct 9, 2018 | 11:00 PM
  #10  
timmyboy76's Avatar
timmyboy76
Lead Driver
Joined: Sep 2010
Posts: 7,793
Likes: 50
The "marbles in a can" sound, is a cracked flexplate. Nothing with the TC.
 
Reply
Old Oct 9, 2018 | 11:15 PM
  #11  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,766
Likes: 56
From: East Tawas, MI
Wrongo Mary lou! I'm running th same inspected flex. It's definate that it's the tork. Been there done that.

Sounds like your shaking a rattle bomb next to a brick building...........TC's imploding. Only you get a french fry order instead of a Burgrer because they can't hear you. Yep, it's on the horizon.


Denny (just reb w tugger and torque and drive away.)
 
Reply
Old Oct 9, 2018 | 11:22 PM
  #12  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,766
Likes: 56
From: East Tawas, MI
On a side note Josh,

I apologize for myself and the crew! It's great and sometimes vital information, but we love to fix and banter. FTE, It's a great place.

What are your thoughts<?

Denny
 
Reply
Old Oct 10, 2018 | 01:45 AM
  #13  
'88 E-350's Avatar
'88 E-350
Fleet Mechanic
15 Year Member
Joined: Jul 2010
Posts: 1,753
Likes: 34
From: Los Angeles, Ca.
What exactly causes these converters to rattle and are all years susceptible to the same failure?
 
Reply
Old Oct 10, 2018 | 06:32 AM
  #14  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
Originally Posted by DieselDenny
Kinda disagree with Dan.

If you've been shaking the paint can for 15 k it is time to look at a rebuild. My 99 did the same thing and I drove it until it crapped out at 8000 miles after the noise started.

Depends on how deep your wallet is. I had my original rebuilt with the tug kit and a new converter and that was 100,700 miles ago. I do maintain the trans and thus far no issues.

My truck had roughly 100k when done.

It did require a full flush of the entire system and since your throwing away your cooler for a 6.0 I would recommend not only driving it locally but get it scheduled asap. Fact is, they are a great trans after the upgraded kit and converter.

I tow a 29 fth wheel and a 10000 pd boat. (Not together unless beer is involved) but haven't had a problem since.

Denny (by the way, my out the door was 1700 bucks. No regrets.

The rattle you hear is the TC coming unglued and circulating thru the system. It stops at the filter but like blood, it's at the bottom of the heart. JS
Brevity...it's what I do!
 
Reply
Old Oct 10, 2018 | 09:01 AM
  #15  
00t444e's Avatar
00t444e
Logistics Pro
5 Year Member
Liked
Top Answer: 1
Top Answer: 3
Joined: May 2017
Posts: 3,523
Likes: 483
From: Southern OH
What ever converter you get make sure it is a lower stall than factory, it will pull much better.
 
Reply



All times are GMT -5. The time now is 07:34 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE