When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
So obviously new to the site I have a few questions as I am about to disassemble my 66 f100 flareside this is my first build as my retirement project first the passenger door won't open is there something simple here to do and next before I remove doors and fenders should this be the time to try and align them with cab and hood.
This is not the time to align unless you have gap problems. If you are intending on making it better than original and body working it then play now before paint.
So obviously new to the site. I have a few questions as I am about to disassemble my 66 f100 flareside this is my first build as my retirement project
The passenger door won't open, is there something simple here to do and next before I remove doors and fenders should this be the time to try and align them with cab and hood.
Try pressing the door itself all the way in FIRST, then push the door handle button.
This problemo is usually caused by the striker plate screws working loose.
I woiuld align them now before removal and paint. Then what some do is drill small holes through the hinge plate and body, maybe 1/8", to use to align when it goes back together. If nothing else it gives you some practice on how to get them aligned and closing right when it doesn't matter if you chip the paint or scratch them up.
As deere said...practice your alignment in and out and front to back. If you can't get the gaps to your satisfaction you may have to grind where too tight or weld where too wide. Do all this with the strikers off the cab. When you reinstall, the strikers are the last thing to get installed and adjusted. When you're happy with the alignment, drill a "nail-sized" hole through the hinge, sheet metal and backing plate on the door side. When you reinstall later, placing the nail in the hole will get things close for you less some minor adjustments.
Before you start attempting to align ANYTHING, please post a pic of the truck (sideview), as a large percentage of the time, misalignment is caused by rotten CAB MOUNTS, and a small percentage of the time, by ancient collision damage that was poorly repaired.
A side view will illustrate weather or not the fender to door gaps are opening up at the bottom, indicating front cab mounts are rotten......back of cab to box gaps can get ugly too, if the back cab mounts are rotten.
Anyways, a thorough examination is in order before you start adjusting anything, otherwise, you'll be moving it all back AFTER you fix what was actually the issue........