Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Help removing cold side CAC tube

Thread Tools
 
Search this Thread
 
Old Aug 4, 2018 | 02:33 PM
  #1  
TxMav's Avatar
TxMav
Thread Starter
|
Tuned
10 Year Member
Photogenic
Liked
Loved
Joined: Dec 2013
Posts: 399
Likes: 38
From: Rockport, TX
Help removing cold side CAC tube

Sounds silly but I'm afraid to break something. I've got both clamps loose and I cannot get the top end to break away. Is there something else holding it on or do I just need to pull harder?

 
Reply
Old Aug 4, 2018 | 02:40 PM
  #2  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Fast forward to 12:30. I've done it this way a few times, they can be a real bear

 
Reply
Old Aug 4, 2018 | 02:45 PM
  #3  
TxMav's Avatar
TxMav
Thread Starter
|
Tuned
10 Year Member
Photogenic
Liked
Loved
Joined: Dec 2013
Posts: 399
Likes: 38
From: Rockport, TX
Thanks Mike!
 
Reply
Old Aug 4, 2018 | 10:55 PM
  #4  
mattdoc88's Avatar
mattdoc88
Laughing Gas
10 Year Member
Photogenic
Photoriffic
Joined: Oct 2013
Posts: 817
Likes: 6
For those less patient than me, he pops the cold side tube off at 12:30, and shows you how to take the intake out to get access to it a bit earlier. So fast-forward to 10:30 to start to see how he takes the stuff out of his way to get the plastic cold side off easily.

Alternate method: I used a heat gun carefully on the cold side tube to make it more pliable to remove. Or you could just take it off right after driving the truck when it's warm - but obviously that's not an option a lot of the time when stuff's broken.
 
Reply
Old Aug 5, 2018 | 07:40 AM
  #5  
Excurvelle's Avatar
Excurvelle
Logistics Pro
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,532
Likes: 495
From: NC
On a camping trip to DC one March I found a small coolant leak from my upper hose at the thermostat. With limited tools I needed to reackhin there but couldn't because of the plastic pipe. I pulled it loose, (I mean PULLED!) tightened the clamp and couldn't get the pipe on. I used my wife's hair dryer to heat it up so it would slip on.

I have a metal pipe now with boots, much easier to remove and reinstall.
 
Reply
Old Aug 5, 2018 | 07:46 PM
  #6  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Those plastic pipes are nothing but a PITA if you ask me.

I'm guessing it was a bean counter thing since you get rid of the boots, and I would bet the plastic is cheaper.
 
Reply
Old Aug 6, 2018 | 05:16 PM
  #7  
TxMav's Avatar
TxMav
Thread Starter
|
Tuned
10 Year Member
Photogenic
Liked
Loved
Joined: Dec 2013
Posts: 399
Likes: 38
From: Rockport, TX
Originally Posted by navistarnut
Those plastic pipes are nothing but a PITA if you ask me.

I'm guessing it was a bean counter thing since you get rid of the boots, and I would bet the plastic is cheaper.
You are not kidding. It was a PITA.
 
Reply
Old Aug 6, 2018 | 06:04 PM
  #8  
amthatiam's Avatar
amthatiam
Tuned
15 Year Member
Photogenic
Joined: Mar 2009
Posts: 356
Likes: 10
From: South East PA.
I guess I got lucky with mine, after loosening the clamps allot, I grabbed it at the elbow and pulled and pushed it forward and back a few times which loosened it up then pulled towards the driver fender and it came right off, had no issues getting it off the inter cooler....I agree bean counter move.

Dan
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 6, 2018 | 08:45 PM
  #9  
KDAVID1's Avatar
KDAVID1
Logistics Pro
Joined: Feb 2013
Posts: 4,073
Likes: 5
From: TX
Originally Posted by mattdoc88
For those less patient than me, he pops the cold side tube off at 12:30, and shows you how to take the intake out to get access to it a bit earlier. So fast-forward to 10:30 to start to see how he takes the stuff out of his way to get the plastic cold side off easily.

Alternate method: I used a heat gun carefully on the cold side tube to make it more pliable to remove. Or you could just take it off right after driving the truck when it's warm - but obviously that's not an option a lot of the time when stuff's broken.
Wife's hair dryer works great....she keeps two on hand lol
 
Reply
Old Aug 7, 2018 | 08:24 PM
  #10  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
You can also just remove the four bolts at the elbow and then you're only left to deal with the intercooler connection.
Be sure to stick a rag into the opening so things don't go MIA down into the intake manifold.
 
Reply
Old Aug 7, 2018 | 08:27 PM
  #11  
TxMav's Avatar
TxMav
Thread Starter
|
Tuned
10 Year Member
Photogenic
Liked
Loved
Joined: Dec 2013
Posts: 399
Likes: 38
From: Rockport, TX
Cac

Originally Posted by Yahiko
You can also just remove the four bolts at the elbow and then you're only left to deal with the intercooler connection.
Be sure to stick a rag into the opening so things don't go MIA down into the intake manifold.
i did consider that. Figured I would ask first since I had never done it.
 
Reply
Old Aug 8, 2018 | 01:21 AM
  #12  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
You might check to see that they unscrew before going full at them. I had mine in the old truck stick
and did not get them out until I had the intake off the engine and gave it a good soaking in Kroil.
 
Reply
Old Aug 8, 2018 | 07:38 AM
  #13  
TxMav's Avatar
TxMav
Thread Starter
|
Tuned
10 Year Member
Photogenic
Liked
Loved
Joined: Dec 2013
Posts: 399
Likes: 38
From: Rockport, TX
Since I was able to pry off the tube, I didn't bother with the elbow removal. But I can relate to the idea of checking and lubricating the bolts before removing. The whole reason for me pulling the CAC tube was because I was replacing my thermostat and had one stripped bolt head on the thermostat. I had to get a bolt extractor on it. Fun stuff.
 
Reply
Old Aug 8, 2018 | 07:50 AM
  #14  
Excurvelle's Avatar
Excurvelle
Logistics Pro
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,532
Likes: 495
From: NC
Originally Posted by TxMav
Since I was able to pry off the tube, I didn't bother with the elbow removal. But I can relate to the idea of checking and lubricating the bolts before removing. The whole reason for me pulling the CAC tube was because I was replacing my thermostat and had one stripped bolt head on the thermostat. I had to get a bolt extractor on it. Fun stuff.
I use a little anti seize on the thermostat bolts.

 
Reply
Old Aug 8, 2018 | 12:27 PM
  #15  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Originally Posted by Excurvelle
I use a little anti seize on the thermostat bolts.
Same for me. That front cover is 1 not cheap and 2 a major PITA to replace.
 
Reply



All times are GMT -5. The time now is 05:41 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 10:59:05


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE