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Old Sep 20, 2003 | 03:37 PM
  #1  
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Angry rare and hard to solve

it had to happen to someone else too! 1997 150XL,160'000 mls. loud knocking sound,compairable to fan hitting shroud,all gears,all speeds.no performance loss what-so-ever. Just started 2 days ago,has stopped for 20 minutes at a time then start up again. Sounds coming from pass. side.hard to locate.removed belt to see if it was anything(alt,a/c,ect.) still the knock continues.Took broomstick pressed to ear(still believe in old ways)and get same volume from starter,water pump,head.It seems to travell.Thought about bent rod,but no metallic sound from valve cover.Like I said, no performance loss or burning oil.Was told maybe pollution pump but never Knew about that.Any ideas?
 
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Old Sep 20, 2003 | 05:59 PM
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rare and hard to solve

Bad starter?? When does the noise occur??
 
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Old Sep 20, 2003 | 09:40 PM
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rare and hard to solve

what engine trans 4x4 or no? Details.
 
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Old Sep 20, 2003 | 11:16 PM
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rare and hard to solve

Here is one, about a month ago we had a windstar in the shop. It had a knock that it was every hard to find. It sound like a rod knocking. End up being the flywheel was cracked and cause the knocking sound . This is just a idea, but hope it helps.
 
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Old Sep 20, 2003 | 11:17 PM
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rare and hard to solve

It's hard to diagnose on-line, let alone without truck info. It could be anything from timing chain or tensioner to a bad flywheel to a rod knocking. Does it do it all of the time? idling, accelerating ?
Jimmy
 
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Old Sep 21, 2003 | 09:57 AM
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Unhappy rare and hard to solve

WOW! great response.first to JeremyH:yes,starter is on my troubleshoot list today.Knock occurs at startup throughout driving range;aldridgec:It's a 4.2-rear-wheel drive;next;jonmech,yes I'm keeping my fingers crossed that it ain't cracked flywheel,but also heard a story about spring falling from clucth and lodging in bottom.removed dust cover and spring fell out:lxman1;thought about timing chain slapping against cover,but wouldn't I have some performance loss? already removed belt from tensioner,still has sound.It does it all the time---idling and accelerating.
 
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Old Sep 21, 2003 | 10:24 AM
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rare and hard to solve

Hummm.....it would only be the starter upon startup. This is a tough one.
 
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Old Sep 21, 2003 | 12:41 PM
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rare and hard to solve

Could be a bolt backed out of flywheel causing it to be out of balance. If a spring fell out of clutch, I'd look further into that. Starter isn't the problem unless it stays engaged then it would be chewed up before long. Loose timing tensioner will not hurt performance until truck jumps time.

Does the knock speed up as the engine rpm increases or does knock stay the same frequency? Clutched? In neutral clutch out? Try to isolate sound either in pan or head if its in the engine.
 
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Old Sep 21, 2003 | 01:01 PM
  #9  
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Unhappy rare and hard to solve

knock stays the same,in nuetral.clutch in and out
 
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Old Sep 21, 2003 | 01:18 PM
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rare and hard to solve

I will assume that the sound also increases at the same rate as rpm? I agree with lxman1. Some moving part is not traveling in the right path, has too much friction or something is rubbing. It could be in timing cover, head, or bottom. If it is in 1 head sound should be easier to isolate. I'm still betting on inside timing cover or flywheel. Everywhere else, you should have more symptoms. If a rocker stud broke, a valve wouldn't open and you'd have a miss. You could be right about the chain rubbing too. The friction could cause a power loss but when you speed up slack will be taken out and forced past the next gear. And eventually it'd show up with a hole in cover or broken chain or jumped time. Good luck.
 
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Old Sep 21, 2003 | 01:22 PM
  #11  
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rare and hard to solve

This may help, but then again it may not. Try this web-site.

www.leakingfords.com

Talks about problems with 97-98 Ford trucks. Hope it helps!
 
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Old Sep 21, 2003 | 01:25 PM
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Lightbulb rare and hard to solve

yes it does stay up with rpm's
 
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Old Sep 23, 2003 | 11:09 PM
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rare and hard to solve

I has a pressure plate bolt back out of a flywheel once and it hit the bellhousing. BANG,BANG,BANG,BANG with the RPM. The bolt finally broke off after 10 minutes (I was stuck on the freeway and was driving slowly to an offramp) and the noise went away. Just an idea....
 
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Old Sep 24, 2003 | 09:40 AM
  #14  
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Question rare and hard to solve

yes that's the tricky part. It's been a week now and still driving it 80 mls.a day. No different sound, nothings broken off. I'm starting to lean toward discribing sound as more of a spark knock,which I'm not sure but thinking about a dianogstic emmissions check.what'll ya'll think of that.can that test pinpoint it? thanks
 
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Old Sep 24, 2003 | 03:18 PM
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rare and hard to solve

I'd do a compression check too. You can buy scanners at parts store or WalMart ~$25 to get comp. codes. Someone else may have a more thorough way of checking though. If the knock is because of a sensor failing the comp. will give a code. If the knock is at the flywheel or pressure plate or timing cover, it probably will not.
 
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