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wiring harness fire

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Old Jun 4, 2018 | 11:56 AM
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wiring harness fire

I have a 2000 f450 7.3. recently while driving I noticed some smoke billowing out of the dash and the wiring harness coming from the headlight on off switch was melting. it has no lights now but the directional and brake lights work.

i see where the wires meet up and go to the firewall and meet up with more wires, I'm wondering g how to fix this, is it common and it has no cruise control. thank you
 
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Old Jun 4, 2018 | 02:27 PM
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Wow...now that's an odd one. Definitely not a common thing for us to hear about.

Something shorted and caused this to happen, sounds like you'll have to pull the dash apart and locate where something shorted to ground.
 
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Old Jun 5, 2018 | 05:07 AM
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Follow the wires looking for chewed up coating.

Happened to me with an outboard. Wire caught between boat and pushrod for steering and it shorted and cooked the wires.
could be your wires got pinched or a mouse chewed them.
 
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Old Jun 5, 2018 | 05:41 AM
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I'm thinking the same things as RedTonka with regards to some kind of critter damage causing a short.
 
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Old Jun 5, 2018 | 11:24 AM
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got this and cut the pig tail off for ten bucks. gonna try to go wire to wire and see if she lights up. no idea where it grounded out. was hoping a fuse would blow before the fire but no
 
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Old Jun 7, 2018 | 08:03 PM
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so this is the fuse. got the whole dash off and replaced the pig tail and light switch. running lights come on but no headlights im stumped. don' know where I'm goin now
 
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Old Jun 7, 2018 | 08:04 PM
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Old Jun 7, 2018 | 08:36 PM
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ok! I got the headlights to come on!!! unfortunately the wires started smoking again. the same two that started it all. they are the two brown main headlight wired. I'm thinking a ground issue?? any info wouldhelp im not an electrician

 
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Old Jun 7, 2018 | 09:08 PM
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Originally Posted by Tom
Wow...now that's an odd one. Definitely not a common thing for us to hear about.

Something shorted and caused this to happen, sounds like you'll have to pull the dash apart and locate where something shorted to ground.
any ideas on what to look for while I have the dash apart. that' a chore in itself
 
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Old Jun 7, 2018 | 09:30 PM
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Have you checked the fuses to insure they are the correct amp rating? More than 1/2 of mine were wrong, I replaced them all with new fuses. Are they smoking with the switch on or off or both? Any deformation of the switch that would indicate the switch is shorted?
 
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Old Jun 8, 2018 | 05:30 AM
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they were a 15 and 30 amp I switched out. the mini 15 I switched I put a 20 bc i had no 15s in the garage. the manual says 15mini and a big 30.

the wires are only smoking with the switch on.
 
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Old Jun 8, 2018 | 05:32 AM
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as for the switch it is a new used switch. I replaced the original switch but it is doing the same issue when I had the old switch
 
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Old Jun 8, 2018 | 11:13 AM
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A lot of times all you can do is trace the burned wire to the point where it is not burned. That will be your short to ground. I have also had to connect wires and let them heat up and feel my way along to find the short. Since it seems to be headlight wiring does it smoke on both high and low beams? Did the wiring smoke through the dimmer switch? If so that may be your issue.

Personally I would disconnect headlight wiring and inspect it where it goes through radiator support. Good luck with your hunt.
 
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Old Jun 8, 2018 | 11:39 AM
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What are the wires with the splices on them? Are those new splices that you added for the new wiring harness? If they are old splices I would verify the headlight wiring all the way back to the headlights. If new splices then like Fefanatic stated I would start looking at the wiring going to the headlights. Start at the headlights and work your way back until you find something that isn't right and you will have found your problem.
 
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Old Jun 8, 2018 | 05:54 PM
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i found this, I did not disconnect it but found it like this, doesnt go to my blower and was an old aftermarket radio put in. would it go to a stock radio? the wires go to the same place so im thinking this could be it
 
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