Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Stopping Rust

Thread Tools
 
Search this Thread
 
Old May 14, 2018 | 05:09 PM
  #1  
akblackfoot's Avatar
akblackfoot
Thread Starter
|
More Turbo
10 Year Member
Photogenic
Joined: Mar 2016
Posts: 643
Likes: 6
Stopping Rust

Last summer I sanded down the corners of my rear door on my cc and also the corner of the door jamb. I sanded to bare metal and then put multiple coats of primer and multiple coats of paint on. Looks like the rust is coming back through!! How do I get rid of the rust for good? These are just little spots but I don't want them to grow.
 
Reply
Old May 14, 2018 | 07:24 PM
  #2  
Monster-4's Avatar
Monster-4
Logistics Pro
Joined: Aug 2007
Posts: 3,974
Likes: 17
From: Millersburg, OH
Subscribing because I did the same thing on one of my cab corners and just a few months later rust popped through again.
 
Reply
Old May 15, 2018 | 03:17 AM
  #3  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
You need to use something that kills the rust and converts it.
Stop in at a Auto body paint shop and ask them for something to kill the rust.
The conversion stuff needs the rust to make it work. In most cases it has
phosphoric acid in it. Just get the stuff that they auto painters use and skip Home Depot and Lowes.
Phosphoric acid, rust conversion
 
Reply
Old May 15, 2018 | 01:25 PM
  #4  
Texas Bob's Avatar
Texas Bob
Tuned
20 Year Member
Joined: Nov 2005
Posts: 294
Likes: 24
From: Double Oak, TX
I suggest that you try Eastwood - https://www.eastwood.com/. I have used their products over the years and they do have products that will encapsulate the rust. Good luck
 
Reply
Old May 16, 2018 | 02:21 PM
  #5  
EMC V10 X's Avatar
EMC V10 X
Senior User
Joined: Oct 2010
Posts: 276
Likes: 2
From: Bonita Springs FL
The only thing that worked permanently for me is moving to Florida where they don't salt the roads......
 
Reply
Old May 16, 2018 | 02:43 PM
  #6  
Monster-4's Avatar
Monster-4
Logistics Pro
Joined: Aug 2007
Posts: 3,974
Likes: 17
From: Millersburg, OH
I have BlackStar that I used on things with ok success but it leaves a film behind on any non-rusted surfaces that can be a pain to clean.I'll probably try it this time around.
 
Reply
Old May 16, 2018 | 08:56 PM
  #7  
SmackDaddy's Avatar
SmackDaddy
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
Ospho is what Yahiko is talking about. I paint everything with it especially while I was doing my spring swap.
 
Reply
Old May 16, 2018 | 09:01 PM
  #8  
Yoteman's Avatar
Yoteman
Senior User
Joined: Mar 2018
Posts: 298
Likes: 0
Originally Posted by EMC V10 X
The only thing that worked permanently for me is moving to Florida where they don't salt the roads......
I’d take the rust over ever living in Florida again lol
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old May 17, 2018 | 10:22 AM
  #9  
mcali2's Avatar
mcali2
Fleet Mechanic
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Aug 2013
Posts: 1,691
Likes: 2
From: Fallon NV
Clean to metal, spray to convert any remaining rust but not the good clean metal. Remember there are 2 sides to the metal. If the rust is at a joint or over lap be sure to treat both sides of the metal. ( Inside of the door or back side). spray on a epoxy sealer or a rust sealer like POR15 or Rustbullet or any other brand. The best stuff is expensive like 30 to 50 a QT. 2 part paint products are very good. Never never never buy the store kind of primer in a can. it is a soft paint and will not last. repaint color. 2 part paint. paint with hardener or activator. Places like Eastwood have lots of videos on how to do this.
 
Reply
Old May 17, 2018 | 02:30 PM
  #10  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Originally Posted by mcali2
Clean to metal, spray to convert any remaining rust but not the good clean metal. Remember there are 2 sides to the metal. If the rust is at a joint or over lap be sure to treat both sides of the metal. ( Inside of the door or back side). spray on a epoxy sealer or a rust sealer like POR15 or Rustbullet or any other brand. The best stuff is expensive like 30 to 50 a QT. 2 part paint products are very good. Never never never buy the store kind of primer in a can. it is a soft paint and will not last. repaint color. 2 part paint. paint with hardener or activator. Places like Eastwood have lots of videos on how to do this.
Very good points.
I bet we could get into a whole lot of paint info. After all there is a science to this along with the art part.

Found some FAA documents that you might like to read .
look at the part about Wash Primers

Here is the link to the document
]https://www.faa.gov/regulations_policies/handbooks_manuals/aircraft/amt_airframe_handbook/media/ama_Ch08.pdf

You should find some useful info.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BigBlueCat
1948 - 1956 F1, F100 & Larger F-Series Trucks
11
Jun 3, 2016 08:20 PM
Phinxter
Paint & Bodywork
6
Jan 17, 2012 01:21 PM
sum_weirdo
1973 - 1979 F-100 & Larger F-Series Trucks
18
Jun 20, 2009 12:35 AM
gander801
Paint & Bodywork
2
Apr 18, 2007 06:16 PM
frankie
1973 - 1979 F-100 & Larger F-Series Trucks
2
Feb 24, 2000 04:54 PM




All times are GMT -5. The time now is 12:58 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE