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Please help.
The old lady's car gets this stuff on the battery posts and she gets stuck all the time. Last night I drve her car and got stuck. I clean it with coke and wash it. What causes this? How can I fix it for good? Backing soda doesn't take it off.
Baking soda and water will take it off along with a small wire brush. You can buy an anti-corosive gel for the battery terminals. Any auto supply store like Autozone, pepBoys, etc will carry the stuff. Mine comes in a small tube.
Good luck.
Your best bet is to take the connections apart and clean them. Make sure the contact points between the terminals and the cables are clean, bright metal. Use any method that works: Wire brush, baking soda and water, baking soda and coke, sandpaper, sandblaster (just kidding), pocket knife, etc. You need a good metal to metal connection. If you're only cleaning what you can see and not getting to the connection, you'll still have problems.
After the connections are clean, reassemble them dry. Don't put anything on the connection until the cable is on and tight, other than those anti-corrosion felt washers. If there is any foreign material (grease, etc.) on the post or cable where the connection is, that grease will dry up over time and act as an insulator. The terminal will look clean but it won't work very good.
It could be that the battery is just sulfating so badly that it needs to be replaced or the charging system is overcharging. I never use the felt pads, I believe they create more problems than cure them. Most people put those things on and fail to get the terminals on far enough down on the posts and overtorque the battery terminal bolts till they break or crack. A thoroughly cleaned, fully seated terminal with some good terminal coat will work wonders, but you have to get to the source of the problem with the sulfation as well.
I certainly agree with your comments on cleaning and properly tightening the terminals, but the felt washers seem to easily compress and don't interfere, in my experience. Out of curiousity, what problems have you seen? I usually put them on my vehicles as extra insurance. Maybe I'm wasting the time and money?
This is my repair for your situation, take off the cables and clean, baking soda and water and brush, dry off components, for top post battery, wire brush the battery post and the top of the battery around the post, the white product is the acid drying, where did it come from you ask? well I will tell you, it comes from the battery post itself where the case of the battery meets the post, they have tried many different ways to stop the acid fumes from leaking through the case to post area, after I clean the top post and area at the battery, I take masking tape and tape up the post, then I spray undercoating around the post to battery sealing that area, (then remove tape), it stays flexible and eliminates the white acid formation, also upon reinstalling the cable to the post, wipe the inside of the clamp and the outside of the post with dielectric grease or vaseline, keeps out the moisture, prolongs connection without having to take them apart. Just what I do in my shop. works on side posts as well.
broken wire
MRBSS, Well the problem of not seating down the terminals is the most common problem I see with them. Some terminals are too loose unless they go all the way down on the post by thier design, especially those band metal type. Secondly they seem to be a trap for sulfating acid and just give the terminals a "bed" of corrosive to allow the lower ends of the terminals to corrode away out of site. Of course regular maintenance will prevent a lot these problems, but unfortunately most of the vehicles I get in are not maintained until they are broken down. I just dont think we do any favors putting pretty felt pads down on a battery that just hides the corrosive sulfation until it is too late or promotes improperly installed terminals. Any time I get a vehicle in that has starting problems or battery problems and I see those pads, I remove them and toss them in the trash. Just my way of ensuring we are giving the battery full service, the vehicle cables complete contact, reduce terminal damage and to reduce repeat repairs.
Last edited by HomerWinzlow; Sep 22, 2003 at 12:30 PM.
I have used the felt washers as well as dielectric grease or just plain white lithium spray grease for 30 years with absolutely zero connection problems. I have run from 2 to 6 vehiciles in my "fleet" this entire time also. I keep vehicles for 10+ years. I have run without the washers with grease and without the grease with washers and neither seemed to work as well as both.
The idea about sealing the terminal with spray undercoating seems to be a good one to me .
If I remember my chemistry the white powder is lead sulfate that comes from sulphuric acid migrating along the battery post to case seal.
I have been using the band type terminals on the vehicles I have acquired for 5 years now. I went to those because I was unable to find the exact replacement cables I needed. I crimp and solder the terminals on my cables. You can't get a good connection on the ordinary lead "clamp type" terminals and a plain crimp does not make a permanent connection either.
Originally posted by Torque1st I have used the felt washers as well as dielectric grease or just plain white lithium spray grease for 30 years with absolutely zero connection problems.
The idea about sealing the terminal with spray undercoating seems to be a good one to me .
Ditto. I haven't been doing it for quite that long but, I find the washers do their job. Only thing is that they can only absorb so much, then they need to be changed.
Originally posted by RLFulton This might sound strange but it works take two or three pennys and superglue them between the Pos & Neg posts.
Fulton
I do the penny trick to. I assume it works the same way zinc plates work on saltwater ships. (pennies do contain zinc). The zinc plates on ships get corroded before the hull, I believe though electoylisis (<---spelling). I ssume it work the same way with the pennies to.
They are called sacrificial anodes, and the Navy still uses them in some applications. I have read studies however that stated this practice results in very little extended life. Oh yeah, zinc is not the only element that can serve as a sacrificial anode.
Also be aware that acid can migrate up the battery cables. I have seen it 1 to 2 inches from the post. It is under the insulation so you can't see it, the outside looks fine.
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