Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

89 efi 460 carb conversion wiring???

Thread Tools
 
Search this Thread
 
Old Apr 6, 2018 | 07:57 PM
  #1  
jg460's Avatar
jg460
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
89 efi 460 carb conversion wiring???

hello, i am working on swapping a 1989 460 efi/ZF5 combo that came out of a f250 into and 91' f150 and i am converting it to carb, i have an adapter plate, injector ports plugged and all that fun stuff, what i am wondering is the wiring to the distributor, i am looking for the bare minimum to keep it running, i have deleted the egr and AC so all i need to know is what can i cut out of the wiring harness to make it clean and what sensors i can pull out of the manifold. this is a low budget swap and want to buy as few parts as possible. let me know what you guys think, john
 
Reply
Old Apr 6, 2018 | 08:11 PM
  #2  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
You need a different distributor as the EFI version has no provision for mechanical or vacuum advance, and then you need an ignition system that will work with whatever distributor you get. Then you need a bypass regulator to bring fuel pressure and volume down to something a carb can handle.
 
Reply
Old Apr 6, 2018 | 08:29 PM
  #3  
jg460's Avatar
jg460
Thread Starter
|
New User
Joined: Apr 2018
Posts: 4
Likes: 0
if i get a vacuum advance distributor off of a 86 year 460 will the wiring hook right up to the existing TFI harness?
 
Reply
Old Apr 6, 2018 | 09:59 PM
  #4  
NotEnoughTrucks2014's Avatar
NotEnoughTrucks2014
Fleet Mechanic
Joined: Mar 2014
Posts: 1,926
Likes: 116
From: Saskatchewan Canada
Originally Posted by jg460
if i get a vacuum advance distributor off of a 86 year 460 will the wiring hook right up to the existing TFI harness?
No.

Also, your fuel system will need much more modification than just a bypass regulator.
 
Reply
Old Apr 7, 2018 | 04:40 AM
  #5  
HardScrabble's Avatar
HardScrabble
Temporarily Deactivated
Joined: Aug 2003
Posts: 1,859
Likes: 2
Run two ninety degree elbows back to the fuel return. Come off of that with 6psi along the way. Never did it but seen it done. Don't remember any more than that. Use a gauge to check it.

I hope this is not intended to be a safe and reliable vehicle used on public roads. It ain't.

Your 460 is going to be detonation prone. Don't ignore it or it will eat itself from the inside out.

Get a wiring diagram for a Ford gas tractor with an alternator and use that. Or an old Thunderbird.
 
Reply
Old Apr 7, 2018 | 06:13 AM
  #6  
NotEnoughTrucks2014's Avatar
NotEnoughTrucks2014
Fleet Mechanic
Joined: Mar 2014
Posts: 1,926
Likes: 116
From: Saskatchewan Canada
Originally Posted by HardScrabble
Run two ninety degree elbows back to the fuel return. Come off of that with 6psi along the way. Never did it but seen it done. Don't remember any more than that. Use a gauge to check it.

I hope this is not intended to be a safe and reliable vehicle used on public roads. It ain't.

Your 460 is going to be detonation prone. Don't ignore it or it will eat itself from the inside out.

Get a wiring diagram for a Ford gas tractor with an alternator and use that. Or an old Thunderbird.
91 should have those FDM's in the tank, so low pressure is not an option. Regulating pumps capable of 100 psi of deadhead pressure down to 6 psi or less is a pretty near unmanageable and certainly not safe. And of course, there are all those issues of dual tank switching and fuel pump relay control.

Everything else I'll agree 100%.

To the OP, this notion of carb conversion comes up probably a few times a week and is almost always a bad idea and certainly not cheap. Spend a little time searching. I have expressed my own opinion more times than I care to count. The only time I think it would be feasable would be on a highly modified engine that required more flow than the stock EFI was calibrated for. Even then, there are ways to recalibrate EFI. On a stock engine, the carburetor is a step backwards in performance and reliability. There will be other opinions, but I stand by mine.
 
Reply
Old Apr 7, 2018 | 08:38 AM
  #7  
HardScrabble's Avatar
HardScrabble
Temporarily Deactivated
Joined: Aug 2003
Posts: 1,859
Likes: 2
I see these threads as "dancing at the junkyard door". A truck fell in someone's lap who doesn't want learn and can't afford to fix it right. I'm not interested in detailing the low pressure thing but I will say that just because you doesn't understand it doesn't mean it doesn't work.
 
Reply
Old Apr 7, 2018 | 09:06 AM
  #8  
NotEnoughTrucks2014's Avatar
NotEnoughTrucks2014
Fleet Mechanic
Joined: Mar 2014
Posts: 1,926
Likes: 116
From: Saskatchewan Canada
"dancing at the junkyard door"

I love it! Was looking for a nice way to say that.

Funny thing is, while I have seen this carb swap question so many times, I have never seen a response claiming a success. I wonder how many of these carb swaps have made it onto the road and even then, how many saw any amount of service? Probably more than a few nice trucks scrapped because of this.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Apr 7, 2018 | 10:57 AM
  #9  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
The ironic thing is it would be easier to keep the EFI system. It is possible the 7.5 engine wiring harness would plug right into the chassis harness on the '91, if not then a '91 engine harness would be necessary, but other than that the only thing needed would be a 7.5 PCM and that would plug right in and work.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
tsevrens
1987 - 1996 F150 & Larger F-Series Trucks
9
Jul 21, 2024 12:56 AM
tryon.nico
Big Block V8 - 385 Series (6.1/370, 7.0/429, 7.5/460)
1
Jul 22, 2019 12:03 AM
driller tom
Engine Swaps
5
Nov 8, 2009 11:47 AM
bigwhtbco
Electrical Systems/Wiring
2
Feb 13, 2004 10:55 PM




All times are GMT -5. The time now is 11:11 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE