Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

PTO Gear backlash

Thread Tools
 
Search this Thread
 
Old Mar 27, 2018 | 05:22 PM
  #1  
shaffecv's Avatar
shaffecv
Thread Starter
|
Junior User
Joined: Apr 2012
Posts: 57
Likes: 0
From: Kempton, Pa
PTO Gear backlash

Hello All,
The ZF-5 in my 92 F-Superduty service truck has gone south.
Will be installing a remanufactured trans this week.
Does anybody know the backlash spec for the PTO unit main gear to the drive gear on the secondary shaft of the transmission.
I remember the procedure from back in the day, but not the amount.
 
Reply
Old Mar 27, 2018 | 08:41 PM
  #2  
moose4x4's Avatar
moose4x4
FTE Emeritus
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2006
Posts: 2,288
Likes: 200
From: springfield Missouri area
Chelsea says .006 - .012 inch. for 6 or 8 bolt PTO's
 
Reply
Old Mar 27, 2018 | 09:17 PM
  #3  
shaffecv's Avatar
shaffecv
Thread Starter
|
Junior User
Joined: Apr 2012
Posts: 57
Likes: 0
From: Kempton, Pa
Originally Posted by moose4x4
Chelsea says .006 - .012 inch. for 6 or 8 bolt PTO's
Thank You Sir
 
Reply
Old Mar 27, 2018 | 09:40 PM
  #4  
ford390gashog's Avatar
ford390gashog
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2004
Posts: 26,007
Likes: 575
From: Brentwood,CA
Club FTE Gold Member
FYI for what it's worth on the ZF go for the higher side of the clearance. The case expands a lot and a cast iron PTO acts like a heat sink. We swapped hundreds of these in the late 90's on service trucks. They always were set to a tight spec and when the trans heated up the gear mesh was dramatically reduced and the area around the pto didn't expand at the same rate and caused cracks to form and gears to bind up, some even pushed the PTO right off the case. I always set to .10 when the transmission is cool at ambient temp. I believe there is a guideline for this in the ZF rebuilders and applications book. I will try to find my old book and see.
 
Reply
Old Mar 27, 2018 | 09:44 PM
  #5  
moose4x4's Avatar
moose4x4
FTE Emeritus
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2006
Posts: 2,288
Likes: 200
From: springfield Missouri area
Originally Posted by shaffecv
Thank You Sir
Your welcome!
 
Reply
Old Mar 28, 2018 | 07:06 PM
  #6  
shaffecv's Avatar
shaffecv
Thread Starter
|
Junior User
Joined: Apr 2012
Posts: 57
Likes: 0
From: Kempton, Pa
Originally Posted by ford390gashog
FYI for what it's worth on the ZF go for the higher side of the clearance. The case expands a lot and a cast iron PTO acts like a heat sink. We swapped hundreds of these in the late 90's on service trucks. They always were set to a tight spec and when the trans heated up the gear mesh was dramatically reduced and the area around the pto didn't expand at the same rate and caused cracks to form and gears to bind up, some even pushed the PTO right off the case. I always set to .10 when the transmission is cool at ambient temp. I believe there is a guideline for this in the ZF rebuilders and applications book. I will try to find my old book and see.
Got it set up at .10 on the bench. On the jack and ready to bolt up in the morning.

Thanks for the help.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
95seventhree
1994.5 - 1997 7.3L Power Stroke Diesel
5
Dec 28, 2015 10:34 PM
ALBUQ F-1
1948 - 1956 F1, F100 & Larger F-Series Trucks
9
Jan 12, 2015 10:28 PM
lasthighboy
1973 - 1979 F-100 & Larger F-Series Trucks
4
Jul 22, 2012 03:21 PM
99F150
3.8 & 4.2L V6
8
Aug 31, 2004 08:59 PM
Tom92F150
1966 - 1977 Early Broncos
2
Apr 6, 2003 11:33 PM




All times are GMT -5. The time now is 03:48 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE