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Egr valve code/ bad egr cooler

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Old Feb 24, 2018 | 10:05 AM
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Egr valve code/ bad egr cooler

So I got the p0405 code on my 2006. The valve is less then 3 months old. So I pulled it out this morning and it's covered in a Gooey oil film, not dry soot as it should be. Am I looking at a failed egr cooler and a failed oil cooler? Please help I need to get this solved asap as I need my truck for work
 
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Old Feb 24, 2018 | 10:58 AM
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When my EGR cooler went I had noticed a gooey film also but didn’t think much of it. I got about 4 months out of it that way just DD but it finally gave up. Time to replace it. As for the code remove and clean the IAT2 sensor.
 
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Old Feb 24, 2018 | 11:00 AM
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Originally Posted by FiznUKa
When my EGR cooler went I had noticed a gooey film also but didn’t think much of it. I got about 4 months out of it that way just DD but it finally gave up. Time to replace it. As for the code remove and clean the IAT2 sensor.
Should I also replace the oil cooler?
 
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Old Feb 24, 2018 | 03:20 PM
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If you have the cash I would change the oil cooler. It’s a lot of work just to do the EGR cooler and then go back later just to replace the oil cooler. The whole top of the engine has to come off (turbo,FICM,Intake manifold,wiring,etc). I didn’t not replace my oil cooler at the time because my temp difference was at 8* but in hindsight I wish I would have.

Plan atleast a full day to do the work.
 
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Old Feb 24, 2018 | 03:51 PM
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The oily goo can come from the CCV unless you have it re routed. Park it nose down and see if coolant is visible inside the intake under the egr valve. Have you been losing coolant?
 
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Old Feb 25, 2018 | 03:21 PM
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Originally Posted by jmaskew
The oily goo can come from the CCV unless you have it re routed. Park it nose down and see if coolant is visible inside the intake under the egr valve. Have you been losing coolant?
Wish I had seen this before I tore it down. I would have checked that out. But I have it torn down at this point. So I have the egr cooler out and the oil cooler. They are the crap doorman parts but that is what it is. My buddy at my parts store is going to "warranty" them out for me. So the egr cooler i took out has the tubes the new one to put in has the finns. Is one better then the other? I would imagine the tubes is better.
 
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Old Feb 25, 2018 | 08:02 PM
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Originally Posted by cookingguy
Wish I had seen this before I tore it down. I would have checked that out. But I have it torn down at this point. So I have the egr cooler out and the oil cooler. They are the crap doorman parts but that is what it is. My buddy at my parts store is going to "warranty" them out for me. So the egr cooler i took out has the tubes the new one to put in has the finns. Is one better then the other? I would imagine the tubes is better.
The tubes in the egr cooler are way better and will make it last longer. I just installed a bullet proof egr cooler with the tubes and really liked the quality. I see you have a Dorman oil cooler; if you are stuck with that one I think you can use the OEM gaskets on it. Maybe someone that knows 100% will chime in but from what I have read over the years absolutely do not use the Dorman gaskets. They deteriorate rather quickly and cause issues. Also if you are sticking with the Dorman oil cooler I would make sure its the last Dorman part you put on this truck in the future. Make sure not to get anything in the valley under where the oil cooler goes or it will end up at the IPR valve. This includes lint from your shop rags.
 
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Old Feb 25, 2018 | 08:20 PM
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Not putting the **** parts in by choice. The bank account tells me what I can put in. I did the oil cooler a three years ago probably is fine but while I'm doing the egr cooler figured since it is being warranted out for me might as well.
 
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Old Feb 25, 2018 | 08:23 PM
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Originally Posted by cookingguy
Not putting the **** parts in by choice. The bank account tells me what I can put in. I did the oil cooler a three years ago probably is fine but while I'm doing the egr cooler figured since it is being warranted out for me might as well.
I hear you and understand. These trucks can be an expensive date sometimes. lol.
 
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Old Feb 25, 2018 | 11:04 PM
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That said, if you have to do something twice it isn't a good choice dollar wise.

The thing to do is learn how to buy OEM parts at the right price. I have seen this time-and-time again. People compare retail dealership prices to the aftermarket. There are too many choices now to get discounts on OEM parts for that to be a good decision.

The OEM oil cooler kit can be had for $296 or so (vs retail of $430). I realize the Dorman kit is even less (around $115), but with critical parts buried in the engine, it is worth the extra $180 .... at least it isn't the $315 difference!
 
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Old Feb 26, 2018 | 08:06 AM
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Originally Posted by bismic
That said, if you have to do something twice it isn't a good choice dollar wise.

The thing to do is learn how to buy OEM parts at the right price. I have seen this time-and-time again. People compare retail dealership prices to the aftermarket. There are too many choices now to get discounts on OEM parts for that to be a good decision.

The OEM oil cooler kit can be had for $296 or so (vs retail of $430). I realize the Dorman kit is even less (around $115), but with critical parts buried in the engine, it is worth the extra $180 .... at least it isn't the $315 difference!
I do understand that. However when I have my cable, electricity, about to be turned off because bi don't have money and I literally have 250$ to my name for the week and still have to pay bills and I have to get to work all week that's more then 150$for the fuel for the week. Well then guess what I put **** parts in my truck so I can at least get to work so I can support my family in the best way possible which is not very well. I wish I could save up to buy good parts but I live pay check to pay check I don't have any savings I don't even every have an extra 5 $ come the end of the pay period. So I do what I can and that means **** parts go in the truck. Unless of course you would like to help me out with my parts. If I could sell this piece bof **** truck I would. But I owe about 9 grand on it so I am stuck with this ****. I do the best I can with what I got.
 
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Old Feb 26, 2018 | 08:35 AM
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I certainly apologize if my post was insensitive to your situation. Wasn't meant that way at all. I hope it isn't the case for you, but I have seen people get deeper in that hole with certain parts. I can see a cheap FICM board, after all you can buy a few of them for a new FICM cost. However, the oil cooler is one that can bite you in so many ways ... contaminate the coolant or sheds parts (oil cooler, IPR valve, even possibly getting past the IPR screen), etc. As for an EGR cooler, same type of thing. A delete is the best option there (it is as cheap as a new EGR cooler IIRC). I do wish you better luck in the future.

To answer an earlier question, I do believe that the EGR cooler w/ the tubes is better than the ones with the fins/plates.
 
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Old Feb 26, 2018 | 09:05 AM
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I am Sorry if I want off a bit. I am just under alot of stress. I am replacing my oil cooler mainly because it is a doorman, all my number are great but since it's being swapped under warranty I am changing it just to be safe. Hopefully in a year or so I can go back in on last time with bullet proof parts. I hope .egr cooler i thought needed to me replaced due to the gooey oily filing n my egr valve. But as I am looking at it it seems fine. Would I be able to tell by looking at it if it is what is causing my issue with the egr valve? I don't think I can re route the ccv I'm in so cal and pretty sure I would not pass smog with that mod.
 
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Old Feb 26, 2018 | 10:09 AM
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I have always had a gooey EGR valve (pulling it every 50k miles or so), but never had a bad EGR cooler. I haven't really ever figured out why the sticky sludge was there. I have surmised that it was an injector dumping a little too much fuel. That would probably account for my 15 mpg fuel economy that I have had since way back.

It will take some fittings, but you can pressure test the EGR cooler if it has been removed.
 
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