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Old Feb 19, 2018 | 09:54 PM
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Battery light on

I recently helped my dad replace his batteries and alternator on his 2006 F250, with a 6.0. Started the truck, voltage at the passenger side battery and PCM control voltage read a steady 14.1 volts. Battery light still on. Shut off the truck, restarted it, and voltage peaks at 12v.

Any help is appreciated and thanks in advance
 
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Old Feb 19, 2018 | 10:36 PM
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Grab your multimeter and start by testing your alternator, it's the nut on the back of the alternator, make sure your GP's have shut off. You should see 14.4+. Then remove both batteries and have them load tested. Report back.
Make sure all terminals are clean, use a battery terminal brush i.e. Remove them and clean. Also get the negative cables on the frame.
 
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Old Feb 20, 2018 | 07:58 AM
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A thorough check with a multi-meter will definitely tell the tale. Just went through a similar exercise with a 2000 gasser, FTE Alt. The root cause of that failure involved a bent "S" male pin in the ASI connector, mechanically difficult to spot and I failed to verify electrically due to my assumption that is was connected since the connector was "plugged in". Lesson re-learned, trust but verify, never assume. Also the PCM controls the dash gauges in many modern vehicles, rendering voltage meters and oil pressure gauges into nothing more than idiot meters,
 
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Old Feb 20, 2018 | 11:48 AM
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Two things: one I agree with him ^^^, check the pins in the connector, I backed one out when I replaced my alternator.

Second, on the driver's side positive connector, check the stud and the 6awg red wire coming off it. If you're reading through the OBDII port that connection is what all the body power passes through.
 
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Old Feb 20, 2018 | 09:01 PM
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Batteries were load tested a couple days before we changed the alternator. A new, OEM positive wire (battery to battery to starter) was replaced with the batteries (which were replaced last month before a trip to Denver, Co.). Measured voltage at the alternator post; 12v. Watched the truck warm up to 175, no change in reading, as I measured it multiple times. The alternator is a reman 140, which we (my dad and I), have heard that the reman alternators are hit and miss.
 
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Old Feb 20, 2018 | 09:11 PM
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once the truck is running, ( if your alt is good) you should be able to disconnect the batteries and the truck still run.
 
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Old Feb 20, 2018 | 10:01 PM
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Originally Posted by mikeyb132
Batteries were load tested a couple days before we changed the alternator. A new, OEM positive wire (battery to battery to starter) was replaced with the batteries (which were replaced last month before a trip to Denver, Co.). Measured voltage at the alternator post; 12v. Watched the truck warm up to 175, no change in reading, as I measured it multiple times. The alternator is a reman 140, which we (my dad and I), have heard that the reman alternators are hit and miss.
If you're only getting 12V at the Alternator, after glow plugs are off, the alternator is your problem. You should have 14.5ish (plus) at the alternator. Please do NOT disconnect batteries while the truck is running...EVER! There's a place here in Colorado Springs called Speedometer, he rebuilds Alternators and starters been doing it for decades. 719-632-3165. He can either build you one or repair yours.
 
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Old Feb 20, 2018 | 10:12 PM
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Yeah, I had a feeling it would continue to be the alternator. Now, how long do the glow plugs stay on, or is it dependent on the temprature?
 
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Old Feb 20, 2018 | 10:16 PM
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Colorado350 is totally correct. Never disc any alternator on any running vehicle, with modern vehicles the penalty can be very expensive. Sounds like your alternator may indeed be a dead duck, out of curiosity what is the I terminal and S terminal voltage with engine running? (With engine running, I being normally ~ 12 V but going low due to alt failure, providing ground leg for red dash light and S normally being ~ 6 V)
 
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Old Feb 20, 2018 | 10:26 PM
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Jetty, I'll have to check tomorrow, as the truck is my dads and is at his house. Also, rest assured I won't disconnect the batteries while the truck is running, I don't want to get stuck with replacing the FICM or any other control module for that matter lol.
 
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Old Feb 21, 2018 | 08:06 AM
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Originally Posted by mikeyb132
Now, how long do the glow plugs stay on, or is it dependent on the temprature?
120 seconds is the max for a starting cycle. Charts showing that are here:
https://www.ford-trucks.com/forums/1...l#post17256706
 
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Old Feb 22, 2018 | 10:13 PM
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Thanks everyone for the help. Found the replacement alternator to be faulty. Got another one, and had the auto parts store check it before we left. It passed, took it and put it on, and VOILA! Back to normal.
 
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Old Feb 23, 2018 | 04:59 AM
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so annoying when they give you faulty parts, they should have to pay you on top of a free replacement. I bet if that was the law, quality would improve greatly
 
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