Notices
Escape & Escape Hybrid Ford Escape, Ford Escape Hybrid, Mercury Mariner, Mazda Tribute

Quick n Easy COP Replacement

Thread Tools
 
Search this Thread
 
Old Feb 12, 2018 | 03:11 PM
  #1  
simonsi's Avatar
simonsi
Thread Starter
|
Senior User
Joined: Dec 2016
Posts: 358
Likes: 0
Quick n Easy COP Replacement

I had to replace my 2001 COPs last night, took me just under an hour, didn't have a chance for pics but here is my quick checklist:

Front bank:
Disconnect 1x COP plug from COP, unbolt and remove.
Replace plug if required
Replace and reconnect COP
Repeat for other 2 COPs on front bank. Doing each COP one at a time removes any possibility of COP wires getting mixed up...

Rear bank:
Remove air filter box from throttle body (MAF connector and hose clamp)
Remove throttle cable mounts from manifold (3 bolts 10mm head), unhook the throttle cable from the throttle body
Unbolt EGR from rear right (as facing the engine) of the manifold (2x 10mm head)
Unbolt cable mount bracket from manifold to rear of EGR (1x nut 8mm head)
Remove 3x vacuum pipes from rear of manifold (2 pull off, one has a clamp)
Unbolt upper manifold (8x captive bolts 8mm head)
Unsecure two large wring connectors mounted on plastic standoff at rear left (facing engine), of manifold

Lift upper manifold, unhook EGR pipe from manifold as it lifts, secure the manifold with cord to the bonnet catch to keep 4in clearance below manifold.

Cover the intakes with cloth.

Disconnect 1x COP plug from COP, unbolt and remove.
Replace plug if required
Replace and reconnect COP
Repeat for other 2 COPs on rear bank

Double-check all the COP connections, remove the cloth covering over the intakes you placed there earlier, lower the upper manifold back into place, working the EGR pipe into the manifold as you do so.

Reconnect everything you removed

Start up and road test!

Mine runs smoother, seems a bit more power and the hesitation/shudder at 1500rpm in o/drive is gone...
 
Reply
Old Feb 14, 2018 | 05:54 AM
  #2  
G Ford Fan's Avatar
G Ford Fan
Senior User
Joined: May 2010
Posts: 175
Likes: 0
Good write up, thanks! I have the 2.3 so mines considerably easier. Good reference for folks thinking about tackling this job on the V6
 
Reply
Old Feb 26, 2018 | 06:28 PM
  #3  
simonsi's Avatar
simonsi
Thread Starter
|
Senior User
Joined: Dec 2016
Posts: 358
Likes: 0
Best repair ever - long highway run before gave highest mpg of 26 (Euro gallons), after COP replacement a similar run yielded 29!!!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ige1963
1961 - 1966 F-100 & Larger F-Series Trucks
6
Nov 12, 2018 04:27 PM
Lotus14
1983 - 2012 Ranger & B-Series
4
Dec 9, 2017 11:15 AM
stephen1151
1978 - 1996 Big Bronco
4
Nov 10, 2014 06:42 PM
Battman76
Escape & Escape Hybrid
9
Aug 21, 2006 10:42 AM
poko2
Explorer, Sport Trac, Mountaineer & Aviator
3
Feb 7, 2004 12:09 PM




All times are GMT -5. The time now is 09:38 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE