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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Exterior Door handle

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Old Sep 13, 2017 | 05:54 PM
  #1  
Bovaloe's Avatar
Bovaloe
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Mountain Pass
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From: East Wenatchee, WA
Exterior Door handle

1991 F150 XLT Lariat

The outside door handle will not open the door, it open just fine from the inside. I have been just leaving the vent window unlatched and reaching in when getting in. Door lock actuators have been removed for years because they were seized and I was being cheap.

I pulled the panel off and tried to lube everything up and see if anything was disconnected or looked like a problem, but nothing jumps out at me. What should I be looking for?
 
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Old Sep 13, 2017 | 06:52 PM
  #2  
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phoskins
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It sounds to me like the exterior door handle is broken inside. You probably just need a new handle assembly, or maybe just a spring inside the button. Take the handle off and look inside the button. You can probably get the parts you need from a junkyard or an internet site.
 
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Old Sep 13, 2017 | 07:01 PM
  #3  
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Bovaloe
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Interesting, didn't think the handle had much to break inside it. I think I remember seeing a bolt or two inside the door to remove the handle, Ill try and pop it apart tonight and see what I can find
 
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Old Sep 13, 2017 | 07:02 PM
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phoskins
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I was purely speculating, but taking it apart is where I'd start. Good luck, post a reply after you've checked it out.
 
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Old Sep 14, 2017 | 10:13 AM
  #5  
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Bovaloe
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Took off the handle last night and it looks just fine. Button pushes the plunger, plunger plunges the lever and the lever levers the rod.

So I'm thinking it must be the latch that's broken. I tried pulling up on the rod while the handle was off to see if it wasn't getting pulled enough by the handle and it still didn't allow the door to open. Is there a trick to getting the latch out? Probably use an impact driver on the 3 phillips screws? They seem pretty tight.
 
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Old Sep 14, 2017 | 12:53 PM
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madpogue
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Are you sure the lock is unlocking properly? AFAIK, the "lock" really just disengages the outside handle rod from the latch. Maybe that's where the problem lies.
 
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Old Sep 14, 2017 | 12:56 PM
  #7  
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Bovaloe
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Mountain Pass
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I did think of that, I took the lock cylinder out and moved the rod connected to it and it didn't change anything either
 
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