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Replacing Trailer's On-Board Air Compressor

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Old Aug 25, 2017 | 06:23 PM
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Replacing Trailer's On-Board Air Compressor

I fired up my on-board air compressor last weekend. After waiting a looonngg time (~10 minutes) it finally stopped. The air in the 3 gallon tank wasn't even enough to run my 3/8" air ratchet on a trailer shock where the nut wasn't on very tight. The threads were about 1.25" long.

I'm going to clean up and service the existing compressor this weekend. If I can't find anything wrong (plugged intake, pinched hose, etc) I would like to replace the air compressor. The air tank itself seems to be OK. I had no problem draining the tank and got no fluid/crud. If the trailer specs are right a 3 gallon tank is more than most vendors are providing for on-board air system.

I'm starting my search with VIAIR. Something like the 450C which is a 100% duty cycle compressor that pulls 23 amps. I'm learning about compressors as I go so any advice is welcome.
 
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Old Aug 25, 2017 | 11:24 PM
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I purchased the 450C-IG for the on board air I want to install on my truck. I haven't installed it yet, so I can't say anything about longevity, but it's construction is solid. I plan to pair it with a 6 gallon air brake tank to run air tools, and fill my trucks airbags. I bought the mounting bracket for it too. The mounting slots are a little too big for the hardware needed to mount the compressor, but the bracket is meant to fit all of their compressors. I've also got their pressure switch/relay to cycle the compressor on/off at 90/120 PSI.

The compressor is only 100% duty cycle at 100PSI. The duty cycle is reduced for pressures greater than 100PSI.
 
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Old Aug 26, 2017 | 04:51 AM
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I've got a pair of 450-C's mounted in the bed of the truck feeding through an air dryer into a 3 gallon tank to run my Kelderman air ride system and air horns. They've been rock solid for 5 years, and at the 90-120 psi operating range, they work great at 100% duty cycle for airing up tires.
 
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Old Aug 26, 2017 | 09:19 AM
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Greg, I take it that your amperage draw hasn't been a problem?

I'm not sure what wiring is in place from the trailer battery to the air compressor. If it's light stuff then I don't think I want to put in a very high draw air compressor - or two of them. I'm still trying to decide how serious I want to get with this.

I haven't had to put an air dryer on the air compressor I use in my garage. The humidity around here is so low I never get anything when I drain the tank.
 
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Old Aug 26, 2017 | 10:33 AM
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Originally Posted by HRTKD
Greg, I take it that your amperage draw hasn't been a problem?

I'm not sure what wiring is in place from the trailer battery to the air compressor. If it's light stuff then I don't think I want to put in a very high draw air compressor - or two of them. I'm still trying to decide how serious I want to get with this.

I haven't had to put an air dryer on the air compressor I use in my garage. The humidity around here is so low I never get anything when I drain the tank.
Gotta remember, I'm running my setup in the truck, not the trailer. Heavy wire from the battery via a 75 amp fuse to a relay then through the pressure limiting switch.

How are you charging the trailer battery? That would be a big consideration. If it's just through the charge wire from the tow vehicle, I'd look for something with a lower amp rating.
 
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Old Aug 26, 2017 | 01:03 PM
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It looks like the wire going to my air compressor is 14 gauge at best. I couldn't find any markings on the wire to verify that so it's a guess. I cleaned the air filter and it wasn't bad. I don't think the prior owners used the compressor much.
 
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