1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

Intermittent power brake booster leak?

Thread Tools
 
Search this Thread
 
  #1  
Old 08-25-2017, 10:21 AM
CWR032's Avatar
CWR032
CWR032 is offline
Junior User
Thread Starter
Join Date: Oct 2016
Posts: 69
Likes: 0
Received 0 Likes on 0 Posts
Intermittent power brake booster leak?

I have a 2000 E250 4.2L that's been throwing lean bank codes (P0171 and P0174) which if I'm correct means a PCV vacuum leak. It was loping at idle, almost stalling sometimes, and after looking for about an hour for a problem it decided to run fine. The only time I was able to replicate the issue was when I got in to drive it and put my foot on the brake pedal. Can the power brake booster leak sometimes and work correctly the rest? It holds vacuum, I get a couple of assisted pumps of the pedal with the engine off, and when I pull the vac line off the booster with it running I get the exact same loping idle.
 
  #2  
Old 08-25-2017, 10:36 AM
vettex2's Avatar
vettex2
vettex2 is offline
Posting Guru
Join Date: Apr 2014
Location: N Ca.
Posts: 2,196
Likes: 0
Received 3 Likes on 3 Posts
yes it can
 
  #3  
Old 08-25-2017, 08:42 PM
Im50fast's Avatar
Im50fast
Im50fast is offline
Cargo Master
Join Date: Apr 2013
Location: Central Florida
Posts: 3,084
Received 13 Likes on 12 Posts
I had a 2003 e series 4.2V6 with the same two codes.
That engine is known for "isolator bolts" going bad and causing vacuum leaks and those codes (and corresponding symptoms).
I recommend you remove the doghouse in your van and try to flex the upper intake forward/back and up/down. I bet you'll hear vacuum leak. Very very faint.
I have a long thread on here fixing mine. A little hard to find but you can find it if you try.
Check it out, you'll see.
i replaced them and fixed an egr port issue and then it ran great forever.
 
  #4  
Old 08-28-2017, 12:22 AM
MEP1's Avatar
MEP1
MEP1 is offline
2nd Gear
Join Date: Oct 2016
Posts: 2
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Im50fast
I had a 2003 e series 4.2V6 with the same two codes.
That engine is known for "isolator bolts" going bad and causing vacuum leaks and those codes (and corresponding symptoms).
I recommend you remove the doghouse in your van and try to flex the upper intake forward/back and up/down. I bet you'll hear vacuum leak. Very very faint.
I have a long thread on here fixing mine. A little hard to find but you can find it if you try.
Check it out, you'll see.
i replaced them and fixed an egr port issue and then it ran great forever.
Thanks, I'll look into that. I still suspect it's an issue with the power brake booster and I already ordered one from Rockauto, but I can always return it.
 
  #5  
Old 08-28-2017, 04:38 AM
Im50fast's Avatar
Im50fast
Im50fast is offline
Cargo Master
Join Date: Apr 2013
Location: Central Florida
Posts: 3,084
Received 13 Likes on 12 Posts
Originally Posted by MEP1
Thanks, I'll look into that. I still suspect it's an issue with the power brake booster and I already ordered one from Rockauto, but I can always return it.
no offense intended guy, but after rereading your original post; I feel more certain that your booster is not the problem. My humblest apologies in advance if I'm wrong though.

For your own sake, please check into my thread about the isolator bolts. When I discovered it, the vacuum leak was unbelievably faint. But by slightly flexing the plastic upper intake, the faint hissing would change.

"Slightly flexing" = applying a good amount of pressure with my hands, NOT feeling it move more than a few thousandths of an inch <can the human body detect that small ? >

please keep us posted.
 
  #6  
Old 08-28-2017, 04:55 PM
CWR032's Avatar
CWR032
CWR032 is offline
Junior User
Thread Starter
Join Date: Oct 2016
Posts: 69
Likes: 0
Received 0 Likes on 0 Posts
No offense taken, I intend to check your suggestion before I try to replace the booster (Which I'm sure will be a huge PITA). I only think it might be the booster because it ran fine while looking for a leak until I had my foot on the brake for a couple seconds.

I'll pick up some starting fluid and spray it around the intake.
 
  #7  
Old 08-28-2017, 08:45 PM
vettex2's Avatar
vettex2
vettex2 is offline
Posting Guru
Join Date: Apr 2014
Location: N Ca.
Posts: 2,196
Likes: 0
Received 3 Likes on 3 Posts
Typically in my experience the diaphragm goes bad
YMMV
 
  #8  
Old 08-30-2017, 09:48 AM
annaleigh's Avatar
annaleigh
annaleigh is offline
Logistics Pro
Join Date: Oct 2014
Posts: 3,672
Received 167 Likes on 154 Posts
If it is intermittent enough, can you reproduce it in the driveway without removing the brake booster vacuum line? Was thinking if so, then take the vacuum line off, plug it, and see if you can reproduce the the loping. OR if intermittent enough, perhaps there is a safe place like a large empty parking lot or safe road with no traffic where you could test drive it. That's assuming one can safely stop a E250 without power brakes..
 
  #9  
Old 08-30-2017, 09:38 PM
CWR032's Avatar
CWR032
CWR032 is offline
Junior User
Thread Starter
Join Date: Oct 2016
Posts: 69
Likes: 0
Received 0 Likes on 0 Posts
The only way I've been able to reproduce it is by stepping on the brake pedal.

I also tried spraying starting fluid around the intake manifold. There was no change in the idle at all. I suppose if I could get some help and make it idle bad by stepping on the brakes I could spray ether around the booster. I got the new one already, just haven't had a chance to work on it.
 
  #10  
Old 08-30-2017, 11:13 PM
vettex2's Avatar
vettex2
vettex2 is offline
Posting Guru
Join Date: Apr 2014
Location: N Ca.
Posts: 2,196
Likes: 0
Received 3 Likes on 3 Posts
it's the diaphragm
99.9% sure
 
  #11  
Old 09-02-2017, 08:58 AM
Im50fast's Avatar
Im50fast
Im50fast is offline
Cargo Master
Join Date: Apr 2013
Location: Central Florida
Posts: 3,084
Received 13 Likes on 12 Posts
I'm still voting for isolator bolts.
And I believe the tie-in with the booster is:
when you apply the brake pedal, that's a large volume of vacuum to "fill" and it exacerbates the isolator bolt issue.
("Exacerbates" - did I use that word correctly?)
 
  #12  
Old 09-02-2017, 09:02 AM
Im50fast's Avatar
Im50fast
Im50fast is offline
Cargo Master
Join Date: Apr 2013
Location: Central Florida
Posts: 3,084
Received 13 Likes on 12 Posts
P0171 and P0174
those mean Lean Bank 1 and Lean Bank 2
(I'm pretty sure)
which usually amounts to a large vacuum leak (after the MAF) making both engine banks run lean.
 
  #13  
Old 09-02-2017, 10:00 AM
CWR032's Avatar
CWR032
CWR032 is offline
Junior User
Thread Starter
Join Date: Oct 2016
Posts: 69
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Im50fast
I'm still voting for isolator bolts.
And I believe the tie-in with the booster is:
when you apply the brake pedal, that's a large volume of vacuum to "fill" and it exacerbates the isolator bolt issue.
("Exacerbates" - did I use that word correctly?)
Yes, you used it correctly.

And you could be right, it makes some sense too because if the bolts are bad and the top cover on the intake is being held closed by vacuum, a loss of vacuum pressure from the brake booster working would let it open and leak.
 
  #14  
Old 09-02-2017, 02:02 PM
vettex2's Avatar
vettex2
vettex2 is offline
Posting Guru
Join Date: Apr 2014
Location: N Ca.
Posts: 2,196
Likes: 0
Received 3 Likes on 3 Posts
same thing happens with the diaphragm
either way if you have a leak, you need a to replace it
 
  #15  
Old 10-30-2017, 12:30 PM
CWR032's Avatar
CWR032
CWR032 is offline
Junior User
Thread Starter
Join Date: Oct 2016
Posts: 69
Likes: 0
Received 0 Likes on 0 Posts
Update on this issue:

It wasn't the power brake booster.

I'm sure it's not the intake or the isolator bolts, although I still plan to pull it apart, clean the EGR tubes and replace the bolts.

It's gotten more consistent, pulling up to a stop it may idle fine for 5 seconds or 15 seconds or a minute, then it either idles really rough like it's only firing on half the cylinders or it just dies. Same codes, P0171 and P0174. I need to look around the EGR valve, maybe the tube is cracked and when it opens it's creating a vacuum leak.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
NICKSAN
1968-Present E-Series Van/Cutaway/Chassis
14
04-24-2017 09:48 PM
69 F100 Cali
1967 - 1972 F-100 & Larger F-Series Trucks
3
10-05-2012 06:21 AM
jamurr65
1987 - 1996 F150 & Larger F-Series Trucks
5
09-20-2012 01:21 PM
john_eldorado
1967 - 1972 F-100 & Larger F-Series Trucks
3
12-05-2005 07:15 PM
78 Ranger
Brakes, Steering, Suspension, Tires, & Wheels
12
08-03-2005 11:26 PM



Quick Reply: Intermittent power brake booster leak?



All times are GMT -5. The time now is 08:18 PM.