Fuel Tank Project
There are three threaded ports across the top and a neck with a vented fuel cap in the center. One of the ports is capped. One has the feed line to the electric fuel pump. One has a hose that leads nowhere - I am betting this was a shared vent system from before the system was butchered. There is also a part held down by screws with a ground wire coming off of one of the screws, connecting it to the frame. This ground wire is not present on the passenger side tank. The guy I bought it from said that if I wanted to hook the passenger tank back up I should drop it and clean it out really good.

Now that you know what I have to work with, you can chime in on my project...

I want to drop the passenger tank and clean it up. Recommendations for that would be cool to begin with. While the tank is dropped, I want to clean it down to bare metal and paint it. I am re-doing this truck and I want it to look nice so painting anything that is off, before it goes back on, just makes sense. Is there any certain paint that is more resistant to fuel spills? I will also drop the driver's tank, clean it up, and paint it to match.

Next phase is to drop the passenger's side brackets, move them to the driver's side, and re-mount the tank so that both tanks are on the driver's side. I know that they are split like they are for a reason. The natural way the weight stays even as you fill or drain them would normally be great. However, Ford designed the tanks to be switched between. The weight distribution is no longer automatic. Also, this truck is being built into a flatbed tow vehicle. Any little bit I may benefit from splitting the tanks is outweighed by the fact that both tanks on the traffic side during a roadside repair leaves me to have more tools on the safer passenger side.

Here comes the tricky part - How to feed?
The simple way would be to extend lines and hook them up like originally installed. I kinda like automatic things though, so I had an idea. What if I were to swap out one of the vented caps for one that is not vented? Put that on the front tank and leave the rear tank vented. Feed the motor off the front. Run the vent line of the front tank to the bottom of the rear tank. Since that line is the only way for pressure to equalize, it should suck fuel from the rear tank into the front tank as fuel from the front tank is burned. If the rear tank runs empty, air gets sucked into the front tank, which vents it just like normal. If you want to burn fuel off the front tank without sucking fuel out of the rear tank, just switch gas caps. As long as the front tank is vented on its own, it will not build enough suction to pull any fuel out of the rear tank, unless a blockage or some other special circumstance takes place. My question is, will this work? Is there anything that could go wrong with my design? As long as everything stays air tight, the only 'maybe' problem I can see is that the fuel pump would have some extra work to do having to feed a tank into a motor and a tank into a tank at the same time. Thoughts? I can draw it if this sounds confusing.
However, take the cap off and shine a light in there. That "part held down by screws" - is that a float? And if so, that wire is really under one of the screws, or is it in the center of the "part" ?
Check the local yards, I paid $100 for a tank and all the brackets, straps, and hoses and it came half-full of clean fuel!
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The ol farmer did what he could to keep in on the road I guess.








