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1967 - 1972 F-100 & Larger F-Series Trucks Discuss the Bumpsides Ford Truck

Broken Exhaust Bolt

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Old Jun 12, 2017 | 07:40 AM
  #16  
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Sometimes, you can drill out a broken easy out or tap using a carbide tip drill bit at high speed. (Info from a guy at a machine shop).
 
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Old Jun 12, 2017 | 09:05 AM
  #17  
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Originally Posted by GLR
Sometimes, you can drill out a broken easy out or tap using a carbide tip drill bit at high speed. (Info from a guy at a machine shop).
It's worth a try, I'll stop and get a Carbide and a Diamond tip bit on the way home
 
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Old Jun 12, 2017 | 08:53 PM
  #18  
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SUCSESS ! With the aid of my little dremel and a Carbide bit we got rid of the broken easy out and the bolt
 
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Old Jun 13, 2017 | 12:11 AM
  #19  
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Glad to hear you got it out. I have a set of headers to install soon. I hope I don't have your experience.
 
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Old Jun 13, 2017 | 09:58 AM
  #20  
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Now all I need is some good quality taps...... any recommendations?
 
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Old Jun 13, 2017 | 12:14 PM
  #21  
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Sears or a machine shop in my opinion some people have had good luck with Harbor Freight taps I have not.

But again patience and cutting oil and you will be fine.

did you drill the threads completely out?

Chief
 
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Old Jun 13, 2017 | 12:20 PM
  #22  
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Originally Posted by ChiefLang
Sears or a machine shop in my opinion some people have had good luck with Harbor Freight taps I have not.

But again patience and cutting oil and you will be fine.

did you drill the threads completely out?

Chief
I was a little off center, i can see the threads on the left but not on the right.
 
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Old Jun 13, 2017 | 01:20 PM
  #23  
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i would try running the same size tap down it first if you have any threads left it may hold without shifting on you...but that is a big guess at this point as I can't see it or feel it.

If you can cut new ones on the right to match what is remaining on the left you may be good to go otherwise you will need to cut new ones a larger size.

Can't emphasize enough how much cutting oil you need to use last thing you want to do is break the tap off trying to cut new threads.

Have you cut new threads before with a tap? If not ask now not trying to be a PITA just trying to help.

Chief
 
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Old Jun 13, 2017 | 04:09 PM
  #24  
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DON'T go to harbor freight. Grainger, McMaster-Carr, Tacoma Screw... All cary premium products. Buy the best that you can, they will last a long time. I have taps that are well over 40 years old and still cut.
Cast Iron is cut WITH OUT CUTTING FLUID.
 
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Old Jun 13, 2017 | 10:07 PM
  #25  
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I went to Lowes and picked up a Irwin 3/8 16 NC, the last time I used a tap was in Metal Shop class in high school.
 
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Old Jun 14, 2017 | 03:01 PM
  #26  
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I don't see anything wrong with using a nut and a bolt. If you don't mind putting a metric bolt and nut on American Iron, you can go just barely under sized.


US to Metric Conversion Table

https://www.boltdepot.com/fastener-i...ion-Table.aspx
 
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Old Jun 14, 2017 | 03:10 PM
  #27  
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Originally Posted by JEFFFAFA
I don't see anything wrong with using a nut and a bolt. If you don't mind putting a metric bolt and nut on American Iron, you can go just barely under sized.


US to Metric Conversion Table


US
(inches)Metric
(millimeters)1/161.61/83.23/164.81/46.45/167.93/89.57/1611
Hey Jeff, any particular grade you prefer?
 
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Old Jun 14, 2017 | 03:21 PM
  #28  
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Originally Posted by pchelp
Hey Jeff, any particular grade you prefer?
8.8 would work IMHO. 10.9 would be better. Check out the two links I posted.



https://www.boltdepot.com/fastener-i...ade-chart.aspx
 
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Old Jun 14, 2017 | 03:48 PM
  #29  
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Originally Posted by JEFFFAFA
8.8 would work IMHO. 10.9 would be better. Check out the two links I posted.



https://www.boltdepot.com/fastener-i...ade-chart.aspx
Very much appreciated !
 
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