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I'm looking to replace my bed support rails and instead of welding them I was wondering if I should rivet them instead. Has anyone else done this or have any comments on if it'll work well.
I'm assuming you mean pop rivets. You'll end up popping them loose or breaking them when using the bed. Best to use a spot weld cutter and then spot weld the new supports on. The special body panel adhesive the autobody industry uses would probably be better than pop rivets.
For cutting the spot welds I have found the spring loaded spotweld cutter to work best. Drill a .050" or so hole from the topside through the center of each spot weld. Then from the bottom side drill with the spot weld cutter. The spring loaded point will pop the bed metal up when the cutter breaks through the support. You don't want to drill through the bed bottom with the spotweld cutter.
I'm assuming you mean pop rivets. You'll end up popping them loose or breaking them when using the bed. Best to use a spot weld cutter and then spot weld the new supports on. The special body panel adhesive the autobody industry uses would probably be better than pop rivets.
For cutting the spot welds I have found the spring loaded spotweld cutter to work best. Drill a .050" or so hole from the topside through the center of each spot weld. Then from the bottom side drill with the spot weld cutter. The spring loaded point will pop the bed metal up when the cutter breaks through the support. You don't want to drill through the bed bottom with the spotweld cutter.
I discussed it with a colleague earlier and he mentioned using cherry max steel rivets on the end and panel bond for the rest. Ill have a bed liner on it and I use the truck more for towing than loading the bed
my thoughts on this based on using rivets on helicopters and fixed wing turbo prop (high load and vibrations)....is that its probally just as good as spot welding. any tow hitches bolt to the frame so there is no torsion loads on the bed from towing. the spot welds or rivets are just there to hold the braces in place during installation....actual weight of the bed+ compression from bed bolts preload the cross braces...meaing...once a bed is installed.....the spot weld or rivets contribute nothing to the load carrying capability of the cross brace and torsion loads are handled by the bed bolts. You could probally use plastic body panel plugs just as well to hold the braces in place during installation, if you can drop the bed straight down.
I do have a 4 method welder (flux, stick, tig, mig, ) which can accept a spot welding attachment......but even so...I probally would not spot weld them.
my thoughts on this based on using rivets on helicopters and fixed wing turbo prop (high load and vibrations)....is that its probally just as good as spot welding. any tow hitches bolt to the frame so there is no torsion loads on the bed from towing. the spot welds or rivets are just there to hold the braces in place during installation....actual weight of the bed+ compression from bed bolts preload the cross braces...meaing...once a bed is installed.....the spot weld or rivets contribute nothing to the load carrying capability of the cross brace and torsion loads are handled by the bed bolts. You could probally use plastic body panel plugs just as well to hold the braces in place during installation, if you can drop the bed straight down.
I do have a 4 method welder (flux, stick, tig, mig, ) which can accept a spot welding attachment......but even so...I probally would not spot weld them.
I'm currently in an aviation maintenance program which gave me the idea of using rivets for the reason you stated, with their strength seen in aircraft. Thank you for your input seeing how I can't weld yet rivets would be the best solution I'm glad you think so too
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