Re wiring
also, I looked at places that sold complete harness's and have so far only found them at NPD (National Parts Depot) somewhere in the $750 range. Surely they would include some sort of instructions? I would be curious to know if there are any other suppliers out there though.
I'm not a pro, but have done a number of vehicles, and many sub-systems. I was forced to do my own on the truck, as there were so many mods. 3G alternator, extra cable for heavy accessories, and a dozen extra fuses. I wanted more room for thermal reset fuses, and expansion for some toys. If you do it yourself, there is a lot to learn. Here are some off the top of my head:
For hot areas, use wire and loom rated for under-hood temperatures. Good loom has a grey stripe on it, and is made of Nylon. Fancier stuff is available, but the regular parts-store loom will crack in heat and oil/gas environments.
Learn about "double-wall" heat shrink tubing. It has hot-melt glue on the inside as a seal.
This is the time to provide relays for the headlights. See "better brights" G**gle search.
Some wires should be made bigger, but not the circuit for the "pink wire".
If you want to plug modern electrics like phones into your cigar lighter, you might want to learn about "transients and surges".
Do learn how to properly crimp "Packard Connectors".
The under-hood area, and switches will need attention before the rest.
You might want to buy a kit of sealed connectors right at the beginning. Also the required crimper. They are brand-specific (usually).
It isn't cheap either. I've got 3-4 hundred bucks in left-over materials!
All-in-all, most guys ought to buy a harness, and spend their time getting it installed properly and all the seals in the right place. You might modify, or add to a more basic kit. All depends on your skill, time, and budget.
FTE members will help you through the tough parts if you aren't in a rush.
Luck!
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Like 1972-34ton said, there are many modernizations many of us want. The 3G is one of my favorite mods. More circuits for sound systems and other accessories, volt meter is a must for me. Trailer brakes. You'll see that the original wiring and electrical system leaves a lot to be desired.
I'm not too scientific. I use good wire and common crimp connectors. When I can get them, I like the un-insulated ones with heat shrink. Use a good stripper and a separate crimper, not those cheap multifunction tool. I have an old Thomas and Betts crimper I like real well. Channel-loc makes a similar one.
I'm not sure it matters but I always crimp with the seam in the terminal into the saddle part of the crimper so the crimp divot is not on the seam as that seems to distort the terminal.














