Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

2003 Excursion swapping to 2000 Power

Thread Tools
 
Search this Thread
 
Old Feb 7, 2017 | 08:43 AM
  #1  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
2003 Excursion swapping to 2000 Power

I have a 2003 Excursion with 7.3 and have found a motor from a 2000 E-bus with 50,000 miles.. What kind of swapping complications can be found from these 2 years ?

I am thinking about upgrading injectors along with other goodies and would do this work at the same time.

Kyle
 
Reply
Old Feb 7, 2017 | 01:43 PM
  #2  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
Originally Posted by Macmathews
I have a 2003 Excursion with 7.3 and have found a motor from a 2000 E-bus with 50,000 miles.. What kind of swapping complications can be found from these 2 years ?

I am thinking about upgrading injectors along with other goodies and would do this work at the same time.

Kyle

Should be a direct swap and inheritance of forged rods, you will have to swap your accesories over including turbo, swap injectors and it should be a bolt in swap.
 
Reply
Old Feb 7, 2017 | 02:55 PM
  #3  
Walleye Hunter's Avatar
Walleye Hunter
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
I'm thinking turbo, spider, E model probably has a glow plug control module (GPCM), which you may or may not be able to use. If not then you'll need to swap your engine harness and GPR. I don't know if it's important but I have heard that the oil cooler is smaller on a van. I wonder about the oil dipstick. On second thought, engine harness probably as the van turbo has no wastegate.
 
Reply
Old Feb 7, 2017 | 03:01 PM
  #4  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Originally Posted by Walleye Hunter
I'm thinking turbo, spider, E model probably has a glow plug control module (GPCM), which you may or may not be able to use. If not then you'll need to swap your engine harness and GPR. I don't know if it's important but I have heard that the oil cooler is smaller on a van. I wonder about the oil dipstick. On second thought, engine harness probably as the van turbo has no wastegate.


Not a van..
E-bus..

Kyle
 
Reply
Old Feb 7, 2017 | 03:09 PM
  #5  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
To keep it short and simple, swap the long block, everything off your motor will bolt right up. In essence, when I say accesories, this includes braketry, alternator, pump, AC compressor, turbo, IC piping, Spider, hoses, dip stick tube, etc. Not needed to do all but at least you know what history is on your components, shelve the spares for later. Your bolt on components will swap directly over to the other motor in a matter of an hour or so. It would be worth your while to replace orings, gaskets, etc on your bolt on components with each motor next oto the other. Retain your harness in the truck, as well as the ac compressor a lines.

The long block will be the same...
 
Reply
Old Feb 7, 2017 | 03:39 PM
  #6  
Walleye Hunter's Avatar
Walleye Hunter
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Originally Posted by Macmathews
Not a van..
E-bus..

Kyle
Ok, what is an E-bus?
 
Reply
Old Feb 7, 2017 | 05:07 PM
  #7  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,355
Likes: 5,951
From: Lake Hartwell, GA
FTE Emeritus
My understanding is that an E-Bus is a van front end with a bus cab/passenger area on it. So, I am interested to see if the engine has the van set up or the truck setup.

I have been wrong though, hell I was wrong twice today already...
 
Reply
Old Feb 7, 2017 | 06:24 PM
  #8  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,768
Likes: 58
From: East Tawas, MI
Post #5 super spoiled guy that has had the time to gain that knowledge.

My ears perked.

Denny
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Feb 7, 2017 | 06:25 PM
  #9  
DieselDenny's Avatar
DieselDenny
Cargo Master
20 Year Member
Liked
Joined: Nov 2005
Posts: 2,768
Likes: 58
From: East Tawas, MI
Super compliment by the way!!! Well said!!!

Denny
 
Reply
Old Feb 7, 2017 | 09:14 PM
  #10  
Y2KW57's Avatar
Y2KW57
Super Moderator
Top Answer: 1
Top Answer: 3
Top Answer: 5
Top Answer: 10
Joined: Dec 2011
Posts: 13,345
Likes: 6,133
Club FTE Gold Member
Originally Posted by Sous
My understanding is that an E-Bus is a van front end with a bus cab/passenger area on it. So, I am interested to see if the engine has the van set up or the truck setup.

I have been wrong though, hell I was wrong twice today already...

E Series Cutaways (the van front cab chassis foundation for E busses and Class C motorhomes) will have the same motor hardware configuration as the E series vans with the same engine. The gear ratio, fuel tanks, parking brake, wheel adapters, springs, shock valving, and other chassis components will differ, but the motors will be the same, save for the engine PCM calibration, which will differ.
 
Reply
Old Feb 7, 2017 | 09:21 PM
  #11  
163junk's Avatar
163junk
Senior User
Joined: May 2016
Posts: 398
Likes: 0
From: Western NY
Been there, a few diffrences are left exhaust manifold, oil cooler housings and the oil dipstick fitting in the oil pan. The fitting clocks 2 different ways for pick up or van.
 
Reply
Old Feb 8, 2017 | 07:34 AM
  #12  
Walleye Hunter's Avatar
Walleye Hunter
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
And nossliw is right about the other stuff. The E series have the alternator and A/C compressor switching seats so their brackets need to be swapped. Additionally, the van has a mechanical vacuum pump attached to the A/C compressor bracket. Both the van and the Excursion have GPCM but the van is missing the wastegate. So if the wastegate is kept the engine harness needs to be swapped.
 
Reply
Old Feb 8, 2017 | 08:27 AM
  #13  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
The ebus motor should be identical to a van motor, I have a van motor out in the shop and one luckily that also came out of an "ebus", or a yellow short bus that threw a rod. Took a look last night and they are the same, neither actually had a gpcm which i also assumed they all did for some reason.

Best of luck on the swap, you will find its very easy and once they are sitting next to each other you zip one part off and swap the next right over. Goes pretty quick! Once again I will highly suggest replacing your rail plug orings, pedestal rings, oil cooler o-rings and filter adapter gaskets, plenum sealant etc, while you have them out...it takes a fraction of the time and even with a 50k mile motor, its still has gaskets and rubber that are around 15 years old...

Likely unneeded but now is a great time to rebuild or delete components on the turbo as well, its worth the 100$....
 
Reply
Old Feb 8, 2017 | 09:51 AM
  #14  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
Originally Posted by nossliw
The ebus motor should be identical to a van motor, I have a van motor out in the shop and one luckily that also came out of an "ebus", or a yellow short bus that threw a rod. Took a look last night and they are the same, neither actually had a gpcm which i also assumed they all did for some reason.

Best of luck on the swap, you will find its very easy and once they are sitting next to each other you zip one part off and swap the next right over. Goes pretty quick! Once again I will highly suggest replacing your rail plug orings, pedestal rings, oil cooler o-rings and filter adapter gaskets, plenum sealant etc, while you have them out...it takes a fraction of the time and even with a 50k mile motor, its still has gaskets and rubber that are around 15 years old...

Likely unneeded but now is a great time to rebuild or delete components on the turbo as well, its worth the 100$....

Thanks for the tips.
I was planning on adding 160/80 injectors
and a 38R in that department.
Also stuff like billet plenums , new uppipes.

Kyle
 
Reply
Old Feb 8, 2017 | 10:35 AM
  #15  
Macmathews's Avatar
Macmathews
Thread Starter
|
More Turbo
Joined: Dec 2009
Posts: 661
Likes: 0
What about injector cups..
Is that something that should be done or leave well enough alone ?

Kyle
 
Reply



All times are GMT -5. The time now is 10:35 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE