Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Broke off plug need help

Thread Tools
 
Search this Thread
 
Old Feb 4, 2017 | 06:26 PM
  #1  
Tylertd's Avatar
Tylertd
Thread Starter
|
New User
Joined: Feb 2017
Posts: 4
Likes: 0
Broke off plug need help


Ok I have an 05 super duty with a 5.4 . When I bought the truck it was running ruff the guy said it just needed a coil pack. So i got all new plugd and coil packs changed them all on the drivers side with out an issue started ob the passenger dide gkt to cylinder 3 and found it has been broken off. Idk if thats part of the plug or a broken off easy out idk what to with it
 
Reply
Old Feb 4, 2017 | 08:32 PM
  #2  
Mike1's Avatar
Mike1
Lead Driver
20 Year Member
Community Builder
Community Influencer
Liked
Joined: Mar 2006
Posts: 6,251
Likes: 438
From: IL
Hopefully someone else has a better idea, but I'd try to drill it out then use an extractor.
 
Reply
Old Feb 4, 2017 | 08:37 PM
  #3  
D.Yaros's Avatar
D.Yaros
Tuned
10 Year Member
Joined: May 2015
Posts: 314
Likes: 9
From: SE WI
The pic does not make it easy to ID what one is seeing. If it is a broken plug, from the looks of where it broke one should still be able to get a spark plug socket on it. Have you tried to determine if a plug socket goes on the remnant?
 
Reply
Old Feb 4, 2017 | 08:50 PM
  #4  
Tylertd's Avatar
Tylertd
Thread Starter
|
New User
Joined: Feb 2017
Posts: 4
Likes: 0
There nothing there but a round nub sticking up
 
Reply
Old Feb 4, 2017 | 08:55 PM
  #5  
Tylertd's Avatar
Tylertd
Thread Starter
|
New User
Joined: Feb 2017
Posts: 4
Likes: 0
 
Reply
Old Feb 4, 2017 | 10:44 PM
  #6  
BOHAWG175's Avatar
BOHAWG175
Senior User
Joined: May 2012
Posts: 164
Likes: 0
There is an extraction tool for this. Most Ford dealers have delt with it and many have gotten good at getting them out. Ford has gotten much better at helping on this as they are paying millions in a class action lawsuit for this issue. I had a 2004 that the dealer broke them off and it was a $2,800 repair bill as they had to pull the heads and it was a cab off repair. That was early on and as I said they have gotten much better at getting them out. Call a dealer before making if worse. They can likely help.
 
Reply
Old Feb 4, 2017 | 11:51 PM
  #7  
iamrfixit's Avatar
iamrfixit
Junior User
Joined: Nov 2007
Posts: 97
Likes: 0
From: Iowa
Do you have the part that came out? A pic of that will be more useful to determine how much is still left behind. It is pretty common for the extended portion of the plug to break off and remain stuck in the head on the early 3 valve engines. In that case as long as the plugs are Motorcraft the extractor tool will usually work pretty well to remove it. Hard to tell from your pics looking into the hole what exactly you have to deal with. If any of the threaded part of the plug is left behind then the extractor tool is not going to help.

These engines have very specific procedures for successful plug changes. Plug problems with these are very common and widely know about by this time. There are a few things that can be done in advance and during the process to help prevent breaking them, but it can still happen.

If you did not install Motorcraft plugs, pull them back out and replace them. Motorcraft plugs are designed for this engine and often the other brands misfire or fail early. The extractor tool is only designed to work on OEM plugs and when other brands break off there is no guarantee the tool will work with them. Motorcraft coils are the only way to go, everything else is a waste of money, they just don't last. The modular engines are very particular. Proper plug torque is also critical on most of these engines.
 
Reply
Old Feb 5, 2017 | 07:22 AM
  #8  
Tylertd's Avatar
Tylertd
Thread Starter
|
New User
Joined: Feb 2017
Posts: 4
Likes: 0
I'm saying I did not break it off .I took the coil pack out and that's what was there . There were no other pieces . They were motorcraft plugs. That's what I'm puting back in it
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 5, 2017 | 09:05 AM
  #9  
GN1220's Avatar
GN1220
More Turbo
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2016
Posts: 685
Likes: 75
From: Kansas City, MO
I would contact the seller asap as he knew what the problem was and lied about it and passed it on to you. Then I'd contact my lawyer then a Ford dealer to see what it's going to take to fix it. Sorry to say but you got scammed. I was in a similar situation with a truck I bought off ebay from a reputable dealer halfway across the country. All said and done I had to pull the cab off of my new-to-me truck and have the heads done but I did get the dealer to cover half the labor and parts.
 
Reply
Old Feb 5, 2017 | 10:39 AM
  #10  
Kdr358's Avatar
Kdr358
Postmaster
Joined: Jan 2012
Posts: 2,693
Likes: 3
From: West of Chicago
Originally Posted by GN1220
I would contact the seller asap as he knew what the problem was and lied about it and passed it on to you. Then I'd contact my lawyer then a Ford dealer to see what it's going to take to fix it. Sorry to say but you got scammed. I was in a similar situation with a truck I bought off ebay from a reputable dealer halfway across the country. All said and done I had to pull the cab off of my new-to-me truck and have the heads done but I did get the dealer to cover half the labor and parts.
In most private party situations all transactions per state laws are "as is unless agreed upon in writing"

Now, you need this

https://www.amazon.com/Lisle-LIS6560.../dp/B00267PZUK
 
Reply
Old Feb 5, 2017 | 11:22 AM
  #11  
moymurfs's Avatar
moymurfs
Tuned
10 Year Member
Joined: Sep 2014
Posts: 282
Likes: 3
Lisle part number 65600.
Here's the bottom line, you got what you got...get the kit and remove the broken plug. (Watch some YouTube videos for helpful info). The PO isn't going to be any help....The fact that the other half of the plug is missing is evidence that he said "Oh Sh.." after he broke it and buttoned it back up to unload it. Anyone with just a little Ford 3v knowledge knows it's a pain but not the end of the world. Extract it yourself and make sure the replacements are the newer 1 piece plugs.
Yes, you can spend more money and sanity and time, trying to pursue legal action as some recommend........and end up with the same end results.
 
Reply
Old Feb 5, 2017 | 11:36 AM
  #12  
don123's Avatar
don123
Laughing Gas
15 Year Member
Liked
Joined: May 2006
Posts: 1,047
Likes: 6
From: Massachusetts
I would get the spark plug remover and give that a shot. Soak it good with penetrating oil. If you can't get it then take it to the dealer. Good luck!
 
Reply
Old Feb 5, 2017 | 03:17 PM
  #13  
GN1220's Avatar
GN1220
More Turbo
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2016
Posts: 685
Likes: 75
From: Kansas City, MO
Yes, most situations are "as is" but I most definitely would not tuck my tail between my legs and say 'Aw shucks". Will he get anything from the po? More than likely not. But I damned sure would let him know how much of a lying pos crook he is. Guess I should've bit my tounge in my situation and blamed myself and not the seller who knew my truck was broken.
 
Reply
Old Feb 5, 2017 | 03:19 PM
  #14  
Kdr358's Avatar
Kdr358
Postmaster
Joined: Jan 2012
Posts: 2,693
Likes: 3
From: West of Chicago
Originally Posted by GN1220
Yes, most situations are "as is" but I most definitely would not tuck my tail between my legs and say 'Aw shucks". Will he get anything from the po? More than likely not. But I damned sure would let him know how much of a lying pos crook he is. Guess I should've bit my tounge in my situation and blamed myself and not the seller who knew my truck was broken.
Snakes are everywhere, if there was any doubt the buyer should have taken the truck to a trusted mechanic.
 
Reply
Old Feb 7, 2017 | 02:32 PM
  #15  
D.Yaros's Avatar
D.Yaros
Tuned
10 Year Member
Joined: May 2015
Posts: 314
Likes: 9
From: SE WI
Curious?

Why do all the listings for the broken plug remover specify they are for the 3V engine? Is this not also a problem on the 6.8L 2V engine? Does this tool also work on the 2V engine?
 
Reply



All times are GMT -5. The time now is 11:22 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE