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Dana 60 clunk

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Old Jan 23, 2017 | 10:48 AM
  #1  
TheRooster's Avatar
TheRooster
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Dana 60 clunk

I've been getting a clunk when going from reverse to drive or drive to reverse.

I greased the splines on the transmission output shaft and replaced the ujoints. When reinstalling the driveshaft I noticed good amount of slack in the rear differential input shaft. I can rotate it probably an inch in either direction.

I assume this is where the clunk is coming from. There is no whine really (at least not anything I can hear over road noise).

So I'm guessing this isn't exactly normal, but should I be saving up for a rebuild or is it going to be ok?
 
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Old Jan 23, 2017 | 07:15 PM
  #2  
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blageurt
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From: Thornhill , Ontario
Take the cover off the rear end and see how much metal there is ....and obviously examine the fluid for metal particles.......
 
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Old Jan 23, 2017 | 07:22 PM
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Im50fast
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From: Central Florida
Every rearend I've had my hands on has an inch of play. It's normal.

My van has done the same/similar clunk since I got it at 113,000miles. It's now at 286,000.

Mine also clunks as I near a stop while decelerating or braking. In neutral or Drive: same thing. Does yours?
 
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Old Jan 24, 2017 | 08:24 AM
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Originally Posted by Im50fast
Every rearend I've had my hands on has an inch of play. It's normal.

My van has done the same/similar clunk since I got it at 113,000miles. It's now at 286,000.

Mine also clunks as I near a stop while decelerating or braking. In neutral or Drive: same thing. Does yours?
Yeah mines pretty much the same, 130,000 on this one. That makes me feel a lot better.

I'm still going to remove the rear cover and replace the diff oil as Balgeurt suggested just for peace of mind. It's a church van so I'm assuming that gear oil is roughly 130,000 miles old.

After that the only concerning noise I haven't fixed or nailed down is what I believe to be a rattling torque converter in park, may just have to live with that supposedly they will live a long time like that.
 
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