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This is the first time in my 13 years of driving my 66 F100 with the 4.9/300 erratic or rough idle. At higher speed seems OK. All wiring and plugs, coil, fuel system works fine. The rough idle does sound strange not like when the engine misses from a fouled plug. My exhaust is cracked and leaks with sound.
So I figure my engine is not healthy, I done my compression test this morning and got the following results:
#1 - 130 PSI
#2 - 135 PSI
#3 - 130 PSI
#4 - 135 PSI
#5 - 130 PSI
#6 - 135 PSI
After adding a table spoon of heavy oil ( gear oil grade 90) the results:
That engine looks good for 13 years of driving on it. It is possible that the cracked exhaust manifold is contributing to the misfire. On my V8 motorhome I'v cracked two manifolds and both times the engine had an erratic idle, probably due to sucking cold air back into the cylinder through the crack in the overlap cycle. I would clean up the head and do a valve job and re-gasket it. You will likely find coked up intake valves. Its too bad you did not do a leakdown test on it as that is more definitive than a compression test
I should have done the troubleshooting before tearing down the engine.
Anyhow I am planning to re ring the pistons, put a new main bearing rear seal and re install the head and do the leak down test. Hope it will be OK.
Check the piston skirts for cracks - a very common problem on hi-mileage engines. If you find you need new pistons go with the late model hypereutectics.
For those who are following this thread, the name of the OP is Hamid and the truck was originally used at an airport in Saudi Ababia, at which Hamid's father worked. Later, Hamid worked there as well and was able to purchase the truck. I had the pleasure of meeting and having a meal with Hamid and his son when they visited the US about 2 years ago. Hamid attended school here in the states. Please assist him any way you can!
Hamid, The Frenchtown Flyer is a retired Ford Engine Development Engineer. The engine he worked with was the 302 V8, but his understanding of the 300 in vast and he is very successful drag racing with the inline six. Thanks for assisting Hamid, Sir.
You're welcome. It looks like a nice project and doesn't look all that bad to me considering the sandy, windy operating conditions it must have been exposed to. Getting the right parts over there must not be easy. Good luck with your project.
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