Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Engine rebuild ideas...

Thread Tools
 
Search this Thread
 
Old Dec 4, 2016 | 05:38 AM
  #16  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,798
Likes: 453
Then port away!
 
Reply
Old Dec 7, 2016 | 05:09 AM
  #17  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
The E4OD is almost finished with its rebuild/upgrade, and the 351W is 100% apart! The main & rod journals mic out well within specs for dimension, taper, out of round etc., so I'll be polishing them, and replacing the bearings... I'm thinking Clevite instead of Sealed Power... On to the block!

Scott
 
Reply
Old Dec 7, 2016 | 11:17 AM
  #18  
GoinBoarding's Avatar
GoinBoarding
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 3,342
Likes: 294
From: Laramie, WY
Good deal. I used Clevite (my local machine shop said that's what they recommend). I'm sure it's a very rare thing, but I ran into a deformed/factory defect Clevite bearing for one of the rods. The edge of a bearing half had some extra material on it, so that when the rod cap was tightened down the bearing halves had too much crush, and created a nasty tight spot on the crank journal. This would have wiped out the bearing very quickly.. Just saying to inspect closely! I'm sure you would anyway. Thanks for sharing your experience with the E4OD.
 
Reply
Old Dec 8, 2016 | 08:11 PM
  #19  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
Well, I located a local machine shop- finally- and worked out a way to pay for the work: I'm going to rebuild an engine for a friend, and that should cover the machining costs for the most part... I also found the engine serial number today: It is the original one for my truck Not that "numbers matching" F150s are really valuable, just nice to know...

Scott
 
Reply
Old Dec 9, 2016 | 08:49 PM
  #20  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
The transmission, other than bolting on the pan (I want to add a drain plug first), is complete. Just need a torque converter. And the block, heads, crank & intake are at the machine shop.(Intake has a broken water outlet stud & needs cleaning) A few weeks, and around $800. and all will be ready for new parts & reassembly... YAY!

Does anyone have a fuel rail for a 1991 5.8l? Mine got slightly damaged when removing the engine... I think I can fix it, but would rather replace it.

Thanks!
Scott
 
Reply
Old Dec 10, 2016 | 08:32 AM
  #21  
'89F2urd's Avatar
'89F2urd
Lead Driver
15 Year Member
Liked
Loved
Joined: May 2011
Posts: 5,798
Likes: 453
I might have some rails, but a you pull jy is prob your best bet.
 
Reply
Old Dec 13, 2016 | 04:26 PM
  #22  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
Just got word from the machine shop guy, The block will require a rebore, so we're gonna take it to 30 over (.030)(he said .020 over would possibly work, but he feels .030 would be best. I'm good with this)... The crankshaft is fine- I can use standard bearings again, so that is nice... But the driver's side head had 3 cracks in it along the outer headbolts... He has another one handy, so we worked out a price on that already, and it will be rebuilt in place of my original... Also gonna have the con rods reconditioned & he'll install the new pistons... Well, those changes add about $340 to the cost...

Scott
 
Reply
Old Dec 13, 2016 | 04:52 PM
  #23  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
And just to start a new war, or at least, help me decide a course- Should I go with half groove or full groove mains, and Aluminum or tri-metal? Factory (1991) was tri-metal with 1/2 groove(upper brg.)

I am trying to decide between piece by piece, or a "kit" from Rock Auto for my new internals...

A little help?

Thanks!
Scott
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Dec 20, 2016 | 05:23 AM
  #24  
ng19delta's Avatar
ng19delta
Thread Starter
|
Senior User
10 Year Member
Photogenic
Joined: Mar 2015
Posts: 450
Likes: 3
From: Merchantville, NJ 08109
I did a bit of research, as I got no replies on the bearings, and am going to go with the Aluminum type bearings, and the factory style half-grooves... Judging from what I read through, those should be my best options...

New pistons should be in today, so I'll probably run them to the machine shop with the old ones tonight- I was gonna wait till Friday, but may as well get them there sooner rather than later!

So much fun... I want my truck back on the road!

Scott
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Bad1993
1978 - 1996 Big Bronco
1
Feb 24, 2017 06:39 PM
khadma
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
1
Oct 13, 2007 07:02 PM
bigreave
Ford Inline Six, 200, 250, 4.9L / 300
3
Mar 10, 2004 08:42 AM
Crazy Canuck
Performance & General Engine Building
4
Feb 29, 2004 09:37 AM
john91f150
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
5
Oct 24, 2001 09:19 PM




All times are GMT -5. The time now is 02:28 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE