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6.4L Power Stroke Diesel Engine fitted to 2008 - 2010 F250, F350 and F450 pickup trucks and F350 + Cab Chassis

changing DPF myself

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Old Nov 26, 2016 | 11:57 AM
  #1  
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Post changing DPF myself

Hi guys, have posted before about problems with dpf as reduced engine power and other trouble codes.
Then i ordered the new (guess remanufactured) DPF and after seeing some videos on youtube decided to change it myself.
I did it in about 4 hours without lifting truck. It was not easy, but possible
The main pain was getting dpf out from pipe tube fitting, it was very rusted but a lot of WD40, time, hummer, and it got out finally.
Installing the new dpf was a lot easier. The one problem more was i wasn't able to unsrew oxygen sensor out of dpf's end, but i did not care about it because my new dpf was already with the new one.
And yes, as it was said in instruction which was enclosed with dpf, first thing i did was disconnecting my batteries. After changing dpf i reconnected batteries, started engine, and cleared all dtcs, and everything is ok!!! Now i drive my truck like i'm 16 lucky with boost and speed
If somebody has questions about it, feel free to ask, i will try to help!
Rich, Latvia, Europe
 
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Old Nov 26, 2016 | 01:50 PM
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Glad you were able to get it done! Did you get a good deal on the DPF?
 
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Old Nov 26, 2016 | 03:08 PM
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jimh425, i don't know if it was a good deal. i just order all of my parts from rockauto, and no problems so far, keep in mind that i am living not in the usa, so i think i have no many options
 
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Old Nov 26, 2016 | 03:19 PM
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great to hear.

I have a almost new DPF and CAT waiting to go in and ran into rusty . took off all nuts and bolts but the pipes are fused. I have been spraying with penetrate and tourching...no luck. may have to cut off the old and weld in some new pipes to take the new.

was also thinking of doing a 1 into 2 and putting a y pipe after the manifold.

right now Im working on a complete rocker replacement so it will be a while before I finish the exhaust work.
 
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Old Nov 26, 2016 | 04:03 PM
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Speakerfritz, i was almost ready to refuse to do it when i saw that pipe from exaust has pieces of metal which stand out of pipe. So i decided to insert some metal piece to underneath that pieces and work with my hummer so i unfolded them and then again penetrate and hummer work on old dpf hanger and it went out. I will post pictures freehand draw sorry that i didnt photos of my work, but when im working 4 hours laying on the ground without help i wasnt happy to take video or photo of my work(
 
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Old Nov 26, 2016 | 04:14 PM
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Old Nov 26, 2016 | 04:16 PM
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later when you insert new dpf in to pipe you just work smoothly with your hummer to fold the pieces you unfolded before and its ok
 
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Old Nov 26, 2016 | 04:18 PM
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And Yes, i forgot to say that the new dpf was a little bit shorter then old one, and i was shocked, but later realised that i can move the exaust pipe a little bit to the side of dpf by hummer again, and hangers allow that so i got extra 1-2" inches to do it
 
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Old Nov 26, 2016 | 04:29 PM
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Congrats on a happy ending. That has to be one crappy job. I hope you wore safety glasses to keep all the rust and crap out of your eyes.
Hey what did the inside of the old.one look like?
 
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Old Nov 26, 2016 | 05:55 PM
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Old Nov 26, 2016 | 05:56 PM
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Old Nov 26, 2016 | 05:58 PM
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The first one picture is from the engine side, the second one from pipe side and it looked like new. ??? Maybe I will try to clean it with air compressor and I will have another one dpf like new?
 
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Old Nov 26, 2016 | 10:20 PM
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Folks have soaked them for 6 hrs in .1 percent Citrix acid
 
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Old Feb 8, 2017 | 08:23 PM
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how often does yours go into regen?
 
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